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Lochinvar
GAS HEATER FOR COMMERICAL POOL APPLICATIONS service manual Wiring Box Connections
Models:
GAS HEATER FOR COMMERICAL POOL APPLICATIONS
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Install
TABLE-R Pipe Sizing Chart
Warranty
Connecting To Gas Supply
Adjustment
Advanced settings
Checklist
Cleaning And Maintenance
Service Indicator Option
Water Flow Switch
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Commercial Pool Heaters
WIRING BOX CONNECTIONS
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Contents
WHAT TO DO IF YOU SMELL GAS
INSTALLATION AND SERVICE MANUAL
Save this manual for future reference
•Do not try to light any appliance
Table of Contents
Table of Contents
Commercial Pool Heaters
Safety Information
Warranty
Installation and Service Manual
SAFETY INFORMATION
GENERAL PRODUCT INFORMATION
Commercial Pool Heaters
•do not try to light any appliance
Figure 1A - Standard Horizontal Piping Loop
PRODUCT IDENTIFICATION
Installation and Service Manual
Figure 1B - Optional Vertical Piping Loop
Base for Combustible Floors
INSTALLATION
Clearances from Combustible Construction
Commercial Pool Heaters
TABLE - A COMBUSTIBLE FLOOR KITS
FREEZE PROTECTION
COMBUSTION AND VENTILATION AIR
Input Btu/hr
One Opening
INSTALLATION Continued
Combustion Air Options
Two Openings
2. Outside Combustion Air, Using Ducts
Exhaust Fans
Installation and Service Manual
3. Outside Combustion Air, Using Direct Venting
Venting Support
VENTING
General Information
Vertical Vent Termination Clearances and Location
Sidewall Vent Termination Clearances and Location
Installation and Service Manual
TABLE - B Flue and Air Inlet Pipe Sizes
Sidewall Air Inlet
Combustion Air Inlet Piping
Length of Air Inlet Pipe
INSTALLATION Continued
Clearances
Vertical Rooftop Air Inlet
Combined Air Inlet Points
Installation and Service Manual
Negative Draft
Vent System Options
1.Conventional Negative Draft Venting
INSTALLATION Continued
Masonry Chimney Installations
Flue Outlet Piping
Installation and Service Manual
Common Venting Systems
INSTALLATION Continued
2. Vertical DirectAire Venting
Draft Venting, page
Commercial Pool Heaters
Venting of Flue Products
Vent Kits
3. Sidewall Venting
Installation and Service Manual
Sidewall Venting Termination
Drain Tee Installation
Sidewall Fan
Sidewall Venting Without Fan
Masonry Chimney Installation
Installation and Service Manual
Figure 22B – Sidewall Venting
INSTALLATION Continued
4. Horizontal DirectAire Venting
Clearances and Location page
Commercial Pool Heaters
Drain Tee Installation
5. Direct Venting
Installation and Service Manual
Flue Outlet Piping
Commercial Pool Heaters
INSTALLATION Continued
Masonry Chimney Installation
Vertical DV Venting Termination
Installation and Service Manual
Figure 24 – Attaching DV Box Adapter to Unit
INSTALLATION Continued
Commercial Pool Heaters
Figure 26 – Vertical Rooftop Air Inlet
Vertical Combustion Air Inlet Clearances
6. Outdoor Installation Venting
Multiple Sidewall Direct Vent Installations
Horizontal Combustion Air Inlet Clearances
Gas Pressure Test
Combustion Air Fan Adjustment for startup
CONNECTING TO GAS SUPPLY
INSTALLATION Continued
Gas Train and Controls
Connecting Gas Piping to the Pool Heater
Gas Piping
Installation and Service Manual
Checking Gas Supply Pressure
Combination Gas Valves
Venting of Combination Gas Valves
TABLE-J
WARNING: After completing any testing on
TABLE - K
Installation and Service Manual
Combination Gas Valve
Adjustment
Gas Manifold Pressure Adjustment
Maintenance, page 49 for Combustion Air Fan
Follow the procedure to adjust the
Pumped Automatic Bypass
POOL HEATER PIPING INSTALLATION
Auxiliary Mixed Water Limit Control
Installation and Service Manual
Commercial Pool Heaters
INSTALLATION Continued
Figure 33 – 3-WayValve Cover Connection Diagram
Figure 32 – 3-WayValve Cover
Installation and Service Manual
Figure 34 - Heater is Within 15 Feet of Pool Piping
INSTALLATION Continued
Commercial Pool Heaters
Figure 36 - Heaters are within 15 feet Perpendicular of Pool Piping
Automatic Chlorinator and Chemical Feeders
Water Flow Switch
Relief Valve
Installation and Service Manual
Service Indicator Option
PUMP PURGE / MAINTENANCE TIMER OPTION
CONNECTING TO ELECTRICAL SUPPLY
3-WayAutomatic Bypass Valve Wiring
TABLE-M Remote Wire Connection
Terminal Strip Connection Options
Installation and Service Manual
Lighting Instructions
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATION
INSTALLATION Continued
Starting the Filter System
Pre-StartChecklist
To Turn Off Gas To Pool Heater
Commercial Pool Heaters
OPERATION Continued
OPERATING TEMPERATURE CONTROL
Commercial Pool Heaters
Programming Mode
Installation and Service Manual
Hot Surface Ignition Control Module
HOT SURFACE IGNITION SYSTEM
Hot Surface Igniter and Ignition Control Module
Commercial Pool Heaters
Removing the Control Panel
Access to Internal Control Panel
TABLE-N Ignition Control Diagnostic Codes
Hot Surface Ignition Module Timings Nominal
Water Chemistry
OPERATION AND DIAGNOSTIC INDICATORS
TABLE-O Status LED Diagnostic Codes
Commercial Pool Heaters
Test
TABLE-Q AMP Draw Data
TABLE-P Recommended Water Chemistry
Recommended Level
Circulating Pump
TABLE-R Pipe Sizing Chart
Pipe Size Requirements
Minimum Pump Performance
High Water Temperature Limit Control
CLEANING AND MAINTENANCE
Flue Gas Passageways Cleaning Procedures
Appliance Area
Heat Exchanger Cleaning
CLEANING AND MAINTENANCE Continued
Burner Removal and Cleaning
Electrical
Adjusting Differential Air Pressure
Ignition System Checkout
Adjustment Procedure
Servicing Hot Surface Igniter and Ignition Module
CLEANING AND MAINTENANCE Continued
SEQUENCE OF OPERATION
ENERGY SAVING RECOMMENDATIONS
Installation and Service Manual
GLOSSARY
Commercial Pool Heaters
IGNITER WARM-UPAND PROVING
Installation and Service Manual
PREPURGE
IGNITER
WIRING BOX CONNECTIONS
Commercial Pool Heaters
Installation and Service Manual
WIRING BOX CONNECTIONS
LADDER DIAGRAM
Commercial Pool Heaters
CONTROL BOX CONNECTIONS
Installation and Service Manual
Unit Start Up Checklist
Appendix A
Commercial Pool Heaters
Advanced settings
Installation and Service Manual Appendix B
Adjust Menu Settings for Operating Modes
View Menu Information
6/06-Printedin U.S.A