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Lochinvar
GAS HEATER FOR COMMERICAL POOL APPLICATIONS Installation and Service Manual
Models:
GAS HEATER FOR COMMERICAL POOL APPLICATIONS
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Install
3-WayValve Cover Connection Diagram
Warranty
Maintenance
Connecting To Gas Supply
TABLE-N Ignition Control Diagnostic Codes
Flue Gas Passageways Cleaning Procedures
Pump Purge Delay Option
Adjusting Differential Air Pressure
Advanced settings
Page 55
Image 55
Installation and Service Manual
WIRING BOX CONNECTIONS
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Page 56
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Contents
•Do not try to light any appliance
INSTALLATION AND SERVICE MANUAL
Save this manual for future reference
WHAT TO DO IF YOU SMELL GAS
Safety Information
Table of Contents
Commercial Pool Heaters
Table of Contents
GENERAL PRODUCT INFORMATION
Installation and Service Manual
SAFETY INFORMATION
Warranty
•do not try to light any appliance
Commercial Pool Heaters
Figure 1B - Optional Vertical Piping Loop
PRODUCT IDENTIFICATION
Installation and Service Manual
Figure 1A - Standard Horizontal Piping Loop
Commercial Pool Heaters
INSTALLATION
Clearances from Combustible Construction
Base for Combustible Floors
Input Btu/hr
FREEZE PROTECTION
COMBUSTION AND VENTILATION AIR
TABLE - A COMBUSTIBLE FLOOR KITS
Two Openings
INSTALLATION Continued
Combustion Air Options
One Opening
3. Outside Combustion Air, Using Direct Venting
Exhaust Fans
Installation and Service Manual
2. Outside Combustion Air, Using Ducts
Vertical Vent Termination Clearances and Location
VENTING
General Information
Venting Support
Installation and Service Manual
Sidewall Vent Termination Clearances and Location
TABLE - B Flue and Air Inlet Pipe Sizes
INSTALLATION Continued
Combustion Air Inlet Piping
Length of Air Inlet Pipe
Sidewall Air Inlet
Installation and Service Manual
Vertical Rooftop Air Inlet
Combined Air Inlet Points
Clearances
INSTALLATION Continued
Vent System Options
1.Conventional Negative Draft Venting
Negative Draft
Common Venting Systems
Flue Outlet Piping
Installation and Service Manual
Masonry Chimney Installations
Commercial Pool Heaters
2. Vertical DirectAire Venting
Draft Venting, page
INSTALLATION Continued
Installation and Service Manual
Vent Kits
3. Sidewall Venting
Venting of Flue Products
Sidewall Venting Without Fan
Drain Tee Installation
Sidewall Fan
Sidewall Venting Termination
Installation and Service Manual
Masonry Chimney Installation
Figure 22B – Sidewall Venting
Commercial Pool Heaters
4. Horizontal DirectAire Venting
Clearances and Location page
INSTALLATION Continued
Flue Outlet Piping
5. Direct Venting
Installation and Service Manual
Drain Tee Installation
Vertical DV Venting Termination
INSTALLATION Continued
Masonry Chimney Installation
Commercial Pool Heaters
Figure 24 – Attaching DV Box Adapter to Unit
Installation and Service Manual
Commercial Pool Heaters
INSTALLATION Continued
Figure 26 – Vertical Rooftop Air Inlet
Horizontal Combustion Air Inlet Clearances
6. Outdoor Installation Venting
Multiple Sidewall Direct Vent Installations
Vertical Combustion Air Inlet Clearances
INSTALLATION Continued
Combustion Air Fan Adjustment for startup
CONNECTING TO GAS SUPPLY
Gas Pressure Test
Installation and Service Manual
Connecting Gas Piping to the Pool Heater
Gas Piping
Gas Train and Controls
TABLE-J
Combination Gas Valves
Venting of Combination Gas Valves
Checking Gas Supply Pressure
Combination Gas Valve
TABLE - K
Installation and Service Manual
WARNING: After completing any testing on
Follow the procedure to adjust the
Gas Manifold Pressure Adjustment
Maintenance, page 49 for Combustion Air Fan
Adjustment
Installation and Service Manual
POOL HEATER PIPING INSTALLATION
Auxiliary Mixed Water Limit Control
Pumped Automatic Bypass
Figure 32 – 3-WayValve Cover
INSTALLATION Continued
Figure 33 – 3-WayValve Cover Connection Diagram
Commercial Pool Heaters
Figure 34 - Heater is Within 15 Feet of Pool Piping
Installation and Service Manual
Commercial Pool Heaters
INSTALLATION Continued
Figure 36 - Heaters are within 15 feet Perpendicular of Pool Piping
Installation and Service Manual
Water Flow Switch
Relief Valve
Automatic Chlorinator and Chemical Feeders
Service Indicator Option
PUMP PURGE / MAINTENANCE TIMER OPTION
CONNECTING TO ELECTRICAL SUPPLY
Pump Purge Delay Option
Terminal Strip Connection Options
TABLE-M Remote Wire Connection
Installation and Service Manual
INSTALLATION Continued
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATION
Lighting Instructions
Commercial Pool Heaters
Pre-StartChecklist
To Turn Off Gas To Pool Heater
Starting the Filter System
OPERATION Continued
OPERATING TEMPERATURE CONTROL
Commercial Pool Heaters
Installation and Service Manual
Programming Mode
Commercial Pool Heaters
HOT SURFACE IGNITION SYSTEM
Hot Surface Igniter and Ignition Control Module
Hot Surface Ignition Control Module
Hot Surface Ignition Module Timings Nominal
Access to Internal Control Panel
TABLE-N Ignition Control Diagnostic Codes
Removing the Control Panel
Commercial Pool Heaters
OPERATION AND DIAGNOSTIC INDICATORS
TABLE-O Status LED Diagnostic Codes
Water Chemistry
Recommended Level
TABLE-Q AMP Draw Data
TABLE-P Recommended Water Chemistry
Test
Minimum Pump Performance
TABLE-R Pipe Sizing Chart
Pipe Size Requirements
Circulating Pump
Appliance Area
CLEANING AND MAINTENANCE
High Water Temperature Limit Control
Flue Gas Passageways Cleaning Procedures
Electrical
CLEANING AND MAINTENANCE Continued
Burner Removal and Cleaning
Heat Exchanger Cleaning
Installation and Service Manual
Adjusting Differential Air Pressure
CLEANING AND MAINTENANCE Continued
Adjustment Procedure
Servicing Hot Surface Igniter and Ignition Module
Ignition System Checkout
ENERGY SAVING RECOMMENDATIONS
SEQUENCE OF OPERATION
Installation and Service Manual
Commercial Pool Heaters
GLOSSARY
IGNITER
Installation and Service Manual
PREPURGE
IGNITER WARM-UPAND PROVING
Commercial Pool Heaters
WIRING BOX CONNECTIONS
WIRING BOX CONNECTIONS
Installation and Service Manual
Commercial Pool Heaters
LADDER DIAGRAM
Installation and Service Manual
CONTROL BOX CONNECTIONS
Appendix A
Unit Start Up Checklist
Commercial Pool Heaters
View Menu Information
Installation and Service Manual Appendix B
Adjust Menu Settings for Operating Modes
Advanced settings
6/06-Printedin U.S.A