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GAS HEATER FOR COMMERICAL POOL APPLICATIONS Ladder Diagram, Commercial Pool Heaters
Models:
GAS HEATER FOR COMMERICAL POOL APPLICATIONS
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Install
3-WayValve Cover Connection Diagram
Warranty
Maintenance
Connecting To Gas Supply
TABLE-N Ignition Control Diagnostic Codes
Flue Gas Passageways Cleaning Procedures
Pump Purge Delay Option
Adjusting Differential Air Pressure
Advanced settings
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Image 56
Commercial Pool Heaters
LADDER DIAGRAM
56
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Contents
INSTALLATION AND SERVICE MANUAL
Save this manual for future reference
WHAT TO DO IF YOU SMELL GAS
•Do not try to light any appliance
Table of Contents
Commercial Pool Heaters
Table of Contents
Safety Information
Installation and Service Manual
SAFETY INFORMATION
Warranty
GENERAL PRODUCT INFORMATION
Commercial Pool Heaters
•do not try to light any appliance
PRODUCT IDENTIFICATION
Installation and Service Manual
Figure 1A - Standard Horizontal Piping Loop
Figure 1B - Optional Vertical Piping Loop
INSTALLATION
Clearances from Combustible Construction
Base for Combustible Floors
Commercial Pool Heaters
FREEZE PROTECTION
COMBUSTION AND VENTILATION AIR
TABLE - A COMBUSTIBLE FLOOR KITS
Input Btu/hr
INSTALLATION Continued
Combustion Air Options
One Opening
Two Openings
Exhaust Fans
Installation and Service Manual
2. Outside Combustion Air, Using Ducts
3. Outside Combustion Air, Using Direct Venting
VENTING
General Information
Venting Support
Vertical Vent Termination Clearances and Location
TABLE - B Flue and Air Inlet Pipe Sizes
Sidewall Vent Termination Clearances and Location
Installation and Service Manual
Combustion Air Inlet Piping
Length of Air Inlet Pipe
Sidewall Air Inlet
INSTALLATION Continued
Vertical Rooftop Air Inlet
Combined Air Inlet Points
Clearances
Installation and Service Manual
Vent System Options
1.Conventional Negative Draft Venting
Negative Draft
INSTALLATION Continued
Flue Outlet Piping
Installation and Service Manual
Masonry Chimney Installations
Common Venting Systems
2. Vertical DirectAire Venting
Draft Venting, page
INSTALLATION Continued
Commercial Pool Heaters
Vent Kits
3. Sidewall Venting
Venting of Flue Products
Installation and Service Manual
Drain Tee Installation
Sidewall Fan
Sidewall Venting Termination
Sidewall Venting Without Fan
Figure 22B – Sidewall Venting
Masonry Chimney Installation
Installation and Service Manual
4. Horizontal DirectAire Venting
Clearances and Location page
INSTALLATION Continued
Commercial Pool Heaters
5. Direct Venting
Installation and Service Manual
Drain Tee Installation
Flue Outlet Piping
INSTALLATION Continued
Masonry Chimney Installation
Commercial Pool Heaters
Vertical DV Venting Termination
Installation and Service Manual
Figure 24 – Attaching DV Box Adapter to Unit
Figure 26 – Vertical Rooftop Air Inlet
INSTALLATION Continued
Commercial Pool Heaters
6. Outdoor Installation Venting
Multiple Sidewall Direct Vent Installations
Vertical Combustion Air Inlet Clearances
Horizontal Combustion Air Inlet Clearances
Combustion Air Fan Adjustment for startup
CONNECTING TO GAS SUPPLY
Gas Pressure Test
INSTALLATION Continued
Connecting Gas Piping to the Pool Heater
Gas Piping
Gas Train and Controls
Installation and Service Manual
Combination Gas Valves
Venting of Combination Gas Valves
Checking Gas Supply Pressure
TABLE-J
TABLE - K
Installation and Service Manual
WARNING: After completing any testing on
Combination Gas Valve
Gas Manifold Pressure Adjustment
Maintenance, page 49 for Combustion Air Fan
Adjustment
Follow the procedure to adjust the
POOL HEATER PIPING INSTALLATION
Auxiliary Mixed Water Limit Control
Pumped Automatic Bypass
Installation and Service Manual
INSTALLATION Continued
Figure 33 – 3-WayValve Cover Connection Diagram
Commercial Pool Heaters
Figure 32 – 3-WayValve Cover
Installation and Service Manual
Figure 34 - Heater is Within 15 Feet of Pool Piping
Figure 36 - Heaters are within 15 feet Perpendicular of Pool Piping
INSTALLATION Continued
Commercial Pool Heaters
Water Flow Switch
Relief Valve
Automatic Chlorinator and Chemical Feeders
Installation and Service Manual
PUMP PURGE / MAINTENANCE TIMER OPTION
CONNECTING TO ELECTRICAL SUPPLY
Pump Purge Delay Option
Service Indicator Option
Installation and Service Manual
TABLE-M Remote Wire Connection
Terminal Strip Connection Options
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATION
Lighting Instructions
INSTALLATION Continued
Pre-StartChecklist
To Turn Off Gas To Pool Heater
Starting the Filter System
Commercial Pool Heaters
Commercial Pool Heaters
OPERATING TEMPERATURE CONTROL
OPERATION Continued
Programming Mode
Installation and Service Manual
HOT SURFACE IGNITION SYSTEM
Hot Surface Igniter and Ignition Control Module
Hot Surface Ignition Control Module
Commercial Pool Heaters
Access to Internal Control Panel
TABLE-N Ignition Control Diagnostic Codes
Removing the Control Panel
Hot Surface Ignition Module Timings Nominal
OPERATION AND DIAGNOSTIC INDICATORS
TABLE-O Status LED Diagnostic Codes
Water Chemistry
Commercial Pool Heaters
TABLE-Q AMP Draw Data
TABLE-P Recommended Water Chemistry
Test
Recommended Level
TABLE-R Pipe Sizing Chart
Pipe Size Requirements
Circulating Pump
Minimum Pump Performance
CLEANING AND MAINTENANCE
High Water Temperature Limit Control
Flue Gas Passageways Cleaning Procedures
Appliance Area
CLEANING AND MAINTENANCE Continued
Burner Removal and Cleaning
Heat Exchanger Cleaning
Electrical
Adjusting Differential Air Pressure
Installation and Service Manual
Adjustment Procedure
Servicing Hot Surface Igniter and Ignition Module
Ignition System Checkout
CLEANING AND MAINTENANCE Continued
Installation and Service Manual
SEQUENCE OF OPERATION
ENERGY SAVING RECOMMENDATIONS
GLOSSARY
Commercial Pool Heaters
Installation and Service Manual
PREPURGE
IGNITER WARM-UPAND PROVING
IGNITER
WIRING BOX CONNECTIONS
Commercial Pool Heaters
Installation and Service Manual
WIRING BOX CONNECTIONS
LADDER DIAGRAM
Commercial Pool Heaters
CONTROL BOX CONNECTIONS
Installation and Service Manual
Commercial Pool Heaters
Unit Start Up Checklist
Appendix A
Installation and Service Manual Appendix B
Adjust Menu Settings for Operating Modes
Advanced settings
View Menu Information
6/06-Printedin U.S.A