Manuals / Miller Electric / Power Tools / Welding System

Miller Electric Big Blue 600 X manual Volt-Ampere Curves For CC/CV Models, Stick Mode, MIG Mode

Models: Big Blue 600 X Big Blue 500 PT

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4-4. Volt-Ampere Curves For CC/CV Models

A. Stick Mode
	100	Ranges
		Ranges
	80	275−Max
	80	150−525
		150−525
VOLTS	60	110−390
VOLTS		80−240
		80−240
		50−125
DC	40
DC
	20

0 0 100 200 300 400 500 600 700 800 900 1000

DC AMPERES

B.MIG Mode 100

	80
VOLTS	60	MAX
VOLTS

DC	40
DC
	20	MIN
		MIN

0 0 100 200 300 400 500 600 700 800 900 1000

DC AMPERES

C.TIG Mode 100

						Ranges
	80					50−440
	80					35−320
						35−320
						25−215
VOLTS	60					15−115
	60
	40
DC	40
DC
	20
	0
	0	100	200	300	400	500

DC AMPERES

The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown.

217 811 / 203 415 / 217 810

OM-4429 Page 17

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Image 21

Miller Electric Big Blue 600 X, Big Blue 500 PT manual Volt-Ampere Curves For CC/CV Models, Stick Mode, MIG Mode, TIG Mode

Contents

Description ProcessesFile Engine Drive Visit our website at OM-44292216 138H 2007−05From Miller to You Table of Contents − Maintenance & Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux− Definitions − 50 h StdStd CC Models Manufacturer’s Rating LabelsSome symbols are found only on CE products Symbols And Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volts Volt-Ampere Curves For CC ModelsMIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsFuel Consumption Duty Cycle And Overheating100% Duty Cycle At 400 Amperes Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 20 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankFuel OilStick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4429 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsRemote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick OM-4429 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Supplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance To clean air filter Servicing Air CleanerChecking Generator Brushes Inspecting And Cleaning Optional Spark Arrestor MufflerServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter Overload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine Gine Control switch S1 Check engine wiring harness plug connectionsFactory Authorized Service Agent Engine cranks but does not start Check fuel levelStart Your Professional Welding Career Now Circuit Diagram For CC Welding Generator − Electrical Diagrams223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Keep exhaust and pipe awayFrom flammables Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 114 −7 115 CV123 116 CV 112 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs 111 Figures 13-2123 212 Control Box Assembly − CC Models Engine Controller Control Box Assembly − CC Models -1ItemControl Box Assembly − CC/CV Models 134 3634 Panel, Front w/Components − CC Models208278 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsCB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC 32 31 30 Hardware is common053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

4-4. Volt-Ampere Curves For CC/CV Models

A. Stick Mode

B.MIG Mode 100

C.TIG Mode 100

VOLTS