Run-In Procedure Using Load Bank | Miller Electric Big Blue 600 X

11-2. Run-In Procedure Using Load Bank

		Stop engine.
		Do not touch hot exhaust pipe,
		engine parts, or load bank/grid.
	4	Keep exhaust and pipe away
		from flammables.
	2	NOTICE − Do not perform run-
		in procedure at less than 20
	1	volts weld output and do not
		exceed duty cycle or equip-
		ment damage may occur.
		1	Load Bank
		Turn all load bank switches Off. If
		needed, connect load bank to 115
		volts ac wall receptacle or genera-
		tor auxiliary power receptacle.
		2	Welding Generator
		Place A/V range switch in maxi-
		mum position, A/V control in mini-
		mum position, and Output Selector
		switch (if present) in either DC
		position.
		3	Weld Cables
		Connect load bank to generator
		weld output terminals using proper
		size weld cables with correct
		connectors. Observe correct
		polarity.
		Start engine and run for several
	3	minutes.
		Set load bank switches and then

		adjust generator A/V control so
		load equals rated voltage and
		current of generator (see name-
		plate, rating label, or the specifi-
		cations section in this manual).
		Check generator and load bank
		meters after first five minutes then
		every fifteen minutes to be sure
		generator is loaded properly.
		NOTICE − Check oil level frequent-
		ly during run-in; add oil if needed.
		It is recommended to run the weld-
		ing generator for two hours mini-
		mum and up to four hours under
		load. Place A/V control in minimum
		position, then turn off load bank to
		remove load. Run engine several
		minutes at no load.
			Stop engine and let cool.
		4	Engine Exhaust Pipe
		Repeat procedure if wetstacking
		is present.

S-0683

OM-4429 Page 57

Image 61

Miller Electric Big Blue 600 X manual Run-In Procedure Using Load Bank, Keep exhaust and pipe away, From flammables

Contents

Description ProcessesFile Engine Drive Visit our website at OM-44292216 138H 2007−05 From Miller to You Table of Contents − Maintenance & Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burns Buildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosion Compressed Air Hazards Engine Hazards HOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injury California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiques LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Principales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux − 50 h Std − DefinitionsStd CC Models Manufacturer’s Rating Labels Some symbols are found only on CE products Symbols And Definitions Weld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volts Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV Models Duty Cycle And Overheating Fuel Consumption100% Duty Cycle At 400 Amperes Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 20 kVA/kW Three-Phase AC Output No Weld Load Installing Welding Generator − InstallationLocation/Airflow Clearance Grounding1 Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust Pipe Connecting The Battery Activating The Dry Charge Battery If Applicable Engine Prestart Checks Coolant Recovery TankFuel Oil Stick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engine Selecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Socket Connecting To Remote 14 Receptacle RC14 On CC/CV Models OM-4429 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC Models To Start Engine Starting ControlsEngine Gauges And Meters Weld Controls Weld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick OM-4429 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models 14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 Receptacle Process/Contactor Switch Settings Process/Contactor Switch On CC/CV Models Example Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models Optional Volt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a Supplementary Rear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesSupplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & Troubleshooting Routine Maintenance To clean air filter Servicing Air Cleaner Checking Generator Brushes Inspecting And Cleaning Optional Spark Arrestor Muffler To change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter Overload Protection Welding − CC Models Troubleshooting Welding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Gine Control switch S1 Check engine wiring harness plug connectionsFactory Authorized Service Agent Engine cranks but does not start Check fuel level Start Your Professional Welding Career Now Circuit Diagram For CC Welding Generator − Electrical Diagrams 223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so Manual Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond Generator How Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = Watts Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 114 −7 115 CV − Parts List123 116 CV 112 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs 111 Figures 13-2 123 212 Control Box Assembly − CC Models Engine Controller Control Box Assembly − CC Models -1Item Control Box Assembly − CC/CV Models 134 3634 Panel, Front w/Components − CC Models 208278 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV Models CB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC 32 31 30 Hardware is common 053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s