Miller Electric Big Blue 600 X, Big Blue 500 PT instruction

7-4. Remote Voltage/Amperage Control On CC/CV Models (Optional)

1 Remote 14 Receptacle RC14

Connect optional remote control to RC14 (see Section 5-11).

Example: Combination Remote Amperage Control (Stick)

In Example:

Process = Stick (Using Remote On/Off)

Range = 110 to 390 A DC

Min = 110 A DC

Max = 390 A DC

				Max (390 A DC)
				Min (110 A DC)
Set V/A	Set Remote	Set Range	Control Not	Adjust Optional Remote Control
Adjust Switch	Process	Set Range	Control Not	Adjust Optional Remote Control
Adjust Switch	Process		Used In Remote
			Used In Remote
			Stick Mode

Example: Combination Remote Amperage Control (TIG)

Set V/A	Set Remote	Set Range
Adjust Switch	Process	Set Range
Adjust Switch	Process

In Example:

Process = TIG (Using Remote On/Off)

Range = 35 to 320 A DC

Percentage Of Range = 50%

Min = 35 A DC

Max = About 178 A DC (50% of 35 to 320)

Max (178 A DC)

Min (35 A DC)

Set Control		Adjust Optional Remote Control

0774 / Ref. 215 664 / Ref. 803 602

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Miller Electric Big Blue 600 X, Big Blue 500 PT manual Remote Voltage/Amperage Control On CC/CV Models Optional

Contents

Description ProcessesFile Engine Drive Visit our website at OM-44292216 138H 2007−05 From Miller to You Table of Contents − Maintenance & Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burns Buildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosion Compressed Air Hazards Engine Hazards HOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injury California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiques LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu Risque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Principales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux Std − Definitions− 50 h Std CC Models Manufacturer’s Rating Labels Some symbols are found only on CE products Symbols And Definitions Dimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volts Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV Models 100% Duty Cycle At 400 Amperes Fuel ConsumptionDuty Cycle And Overheating Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 20 kVA/kW Three-Phase AC Output No Weld Load Installing Welding Generator − InstallationLocation/Airflow Clearance Grounding1 Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust Pipe Connecting The Battery Activating The Dry Charge Battery If Applicable Engine Prestart Checks Coolant Recovery TankFuel Oil Stick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engine Selecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Socket Connecting To Remote 14 Receptacle RC14 On CC/CV Models OM-4429 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC Models To Start Engine Starting ControlsEngine Gauges And Meters Weld Controls Example Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label OM-4429 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models 14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 Receptacle Process/Contactor Switch Settings Process/Contactor Switch On CC/CV Models Example Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models Optional Volt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a Supplementary Close panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Supplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 Maintenance Label − Maintenance & Troubleshooting Routine Maintenance To clean air filter Servicing Air Cleaner Checking Generator Brushes Inspecting And Cleaning Optional Spark Arrestor Muffler To replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Overload Protection Welding − CC Models Troubleshooting Welding − CC/CV Models Engine Standard Generator PowerOptional Three-Phase Generator Power CC/CV Models Only Gine Control switch S1 Check engine wiring harness plug connectionsFactory Authorized Service Agent Engine cranks but does not start Check fuel level Start Your Professional Welding Career Now Circuit Diagram For CC Welding Generator − Electrical Diagrams 223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so Manual Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond Generator How Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = Watts Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 123 116 CV 112 − Parts List114 −7 115 CV 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs 111 Figures 13-2 123 212 Control Box Assembly − CC Models Engine Controller Control Box Assembly − CC Models -1Item Control Box Assembly − CC/CV Models 134 3634 Panel, Front w/Components − CC Models 208278 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV Models CB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC 32 31 30 Hardware is common 053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

Miller Electric Big Blue 600 X manual Remote Voltage/Amperage Control On CC/CV Models Optional

Models: Big Blue 600 X Big Blue 500 PT

7-4. Remote Voltage/Amperage Control On CC/CV Models (Optional)

Example: Combination Remote Amperage Control (Stick)

Example: Combination Remote Amperage Control (TIG)

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