Standoff Support (3)

Contactor Control

Board PC3

Wiring Harness Plug

Voltage Control

Board PC4

Wiring Harness Plug

Standoff

Support (4)

SC-112 013-A

Figure 6-1. Circuit Board Locations And Components

CAUTION: ELECTROSTATIC DISCHARGE (ESD) can damage circuit boards.

Put on properly grounded wrist strap BEFORE handling circuit boards.

Transport circuit boards in proper static- shielding carriers or packages.

Perform work only at a static-safe work area.

INCORRECT INSTALLATION or misaligned plugs can damage circuit board.

Be sure that plugs are properly installed and aligned.

EXCESSIVE PRESSURE can break circuit board.

Use only minimal pressure and gentle move- ment when disconnecting or connecting board plugs and removing or installing board.

IMPORTANT: All directions, such as left or right, are with respect to the serviceperson facing the front panel.

1.Open necessary side door as follows: left side for Contactor Control board PC3, or right side for Voltage Control board PC4.

2.Disconnect wiring harness plug from board re- ceptacle (see Figure 6-1), and remove board from standoff supports.

3.Reconnect wiring harness plug to new board re- ceptacle; be sure plug snaps firmly in place.

4.Install and secure new board onto standoff sup- ports on lower front panel.

5.Close side door.

6.Resume operation.

6-4. TUNGSTEN ELECTRODE (Table 6-2, And Figures 6-2 And 6-3)

Use Table 6-2 to select the correct size and type tung- sten electrode. Prepare the tungsten electrode using the following guidelines. A properly prepared tungsten electrode is essential in obtaining a satisfactory weld.

A.For AC or DC Electrode Positive Welding (Fig- ure 6-2)

Ball the end of tungsten electrodes used for ac or dc electrode positive welding before beginning the welding operation. Weld amperage causes the tungsten elec- trode to form the balled end. The diameter of the end should not exceed the diameter of the tungsten elec- trode by more than 1-1/2 times. For example, the end of a 1/8 in. (3.2 mm) diameter tungsten electrode should not exceed a 3/16 in. (4.8 mm) diameter end.

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Miller Electric CV-2 owner manual Excessive Pressure can break circuit board, Tungsten Electrode -2, And Figures 6-2