Miller Electric OM-842 manual Setting DIP Switch SW1, Rocker Switch Settings = On = Off

Models: OM-842

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2-4. Setting DIP Switch SW1

4

2

1

3

Actual numbers 1 thru 8 below rocker switches are upside down. Positions 5 and 6 are not used.

Set DIP switch SW1 rocker switch positions as follows:

1Control Box Front Panel

2Retaining Screw Location

Loosen retaining screw, and open hinged front panel.

3Microprocessor Board PC5

4DIP Switch SW1

5Positions 7 And 8

Set 7 and 8 according to table to se- lect Semi-Automatic Modes 1 thru 5.

6 Position 4

Set Off to run diagnostics program.

Set On to stop diagnostics pro- gram, and for all other operations.

7 Position 3

Use position 3 to select whether pulses are defined as frequency or time values.

Set Off to define as frequency.

Set On to define as time.

8 Positions 1 And 2

In Automatic and Semi-Automatic 1 modes, weld amperage can be ad- justed up or down during weld using

4

5

6

7

8

 

 

 

 

 

8

7

6

5

4

3

2

1

Rocker Switch Settings:

= On

= Off

remote pendant. Define amperage adjustment range limits by setting positions 1 and 2 according to table.

Close front panel and tighten retain- ing screw after setting SW1.

Position

Position

Defined

Semi-Automatic

7

8

Mode

 

 

 

On

On

*1

 

 

 

On

Off

2

 

 

 

Off

On

3

 

 

 

Off

Off

4

 

 

 

On

On

*5

 

 

 

 

 

Defined

 

 

Amperage

Position

Position

Adjustment

1

2

Limit

 

 

 

On

On

± 5 Amperes

 

 

 

On

Off

± 10 Amperes

 

 

 

Off

On

± 20 Amperes

 

 

 

Off

Off

± 40 Amperes

 

 

 

*Semi-Automatic 1 mode is defined when remote Stop switch is connected. Semi-Automatic 5 mode is defined when remote Stop switch is not connected.

Tools Needed:

Ref. ST-800 194 / Ref. ST-162 477-A

OM-842 Page 11

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Miller Electric OM-842 manual Setting DIP Switch SW1, Rocker Switch Settings = On = Off

OM-842 specifications

The Miller Electric OM-842 is a versatile and powerful multi-process welding machine designed for professional welders who demand efficiency and reliability on the job. This industrial-grade welder is capable of handling various welding processes, including MIG, TIG, stick, and flux-cored welding, making it an ideal choice for a wide range of applications.

One of the standout features of the OM-842 is its robust output capability. With a maximum output of 400 amps, it can tackle thick materials with ease while maintaining exceptional arc stability. This output range allows for adaptability in different welding scenarios, whether working on heavy fabrication projects or lighter home repairs.

The OM-842 is also equipped with advanced inverter technology. This technology enhances the machine's efficiency and reduces energy consumption. Inverter machines are known for their lightweight design compared to traditional transformer welders, which makes the OM-842 more portable and easier to transport between job sites.

User-friendliness is paramount in the design of the OM-842. Its intuitive control panel features a digital display that provides real-time information on parameters such as voltage and amperage. This allows users to make quick and precise adjustments on the fly, enhancing productivity and ensuring optimal welding results.

Additionally, the OM-842 offers sophisticated weld control features, such as Auto-Set, which simplifies the setup process for beginners and experienced users alike. This technology automatically selects optimal parameters based on the material type and thickness, minimizing trial and error during welding.

The machine also includes a durable and rugged design, suitable for tough working conditions. The protective case and high-quality components ensure longevity and reliability even in adverse environments.

Safety is another critical aspect of the OM-842, with features such as over-temperature protection and a built-in fan to prevent overheating during extended use.

With its powerful performance, advanced technology, and robust design, the Miller Electric OM-842 stands out as an exceptional choice for welders seeking reliability and versatility in their welding operations, ultimately creating high-quality welds across various applications. Whether in a shop or on a construction site, the OM-842 is engineered to deliver outstanding results every time.