Miller Electric SS-75S12 Troubleshooting, Disconnect power before troubleshooting, Trouble Remedy

Models: SS-75D12 SS-75S12 SS-75S16 and SS-75D16

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6-4. Troubleshooting

 

Y Disconnect power before troubleshooting

Trouble

Remedy

Wire feeds, shielding gas flows, but

Check interconnecting cord connections. If secure, check cord for continuity and repair or replace

electrode wire is not energized.

(see Sections 4-5and 4-6).

Wire feeder is on, display does not

Check and reset circuit breaker at welding power source.

light up, motor does not run, gas valve

 

and welding power source contactor do

 

not pull in.

 

Electrode wire feeding stops or feeds

Check gun trigger connection. See gun Owner’s Manual.

erratically during welding.

Check gun trigger. See gun Owner’s Manual.

 

 

Readjust hub tension and drive roll pressure (see Section 4-15).

 

Change to correct size drive roll (see 4-11).

 

Clean or replace dirty or worn drive roll.

 

Incorrect size or worn wire guides.

 

Replace contact tip or liner. See gun Owner’s Manual.

 

Remove weld spatter or foreign matter from around nozzle opening.

 

Have Factory Authorized Service Agency check drive motor or motor control board PC1.

Motor runs slowly.

Check for correct input voltage.

Wire feeder power is on, displays light

Check welding gun trigger leads for continuity, and repair leads or replace gun.

up, unit jogs and purges but will not

 

trigger.

 

When triggered wire feeds but no gas,

If the welding arc does not establish in 3 seconds after the gun trigger is activated the unit will feed

no contactor.

wire, but turns off contactor and gas valve. If the gun trigger is still activated after two minutes, the

 

wire will stop feeding.

OM-230 298 Page 25

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Miller Electric SS-75S12, SS-75S16, SS-75D12 manual Troubleshooting, Disconnect power before troubleshooting, Trouble Remedy