OM-1581137 532Y, Processes | Miller Electric XR A, XR W instruction

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OM-1581137 532Y

2007−01

Processes

MIG (GMAW) Welding

Description

Wire Feeder And Feeder Gun

XR™ A And XR™ W

File: MIG (GMAW)

Image 1

Miller Electric XR A, XR W manual OM-1581137 532Y, Processes, Description, File MIG Gmaw

Contents

Processes OM-1581137 532YDescription File MIG Gmaw From Miller to You Table of Contents Spot Controls Optional Troubleshooting Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can kill Welding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or kill California Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessures En ce qui concerne les stimulateurs cardiaques Principales normes de sécurité Wire Feeder Specifications − SpecificationsGun Specifications Duty Cycle And Overheating − Installation Constant Voltage CV Weld- ing Power Source Plug Top Cover Triangular Boss Removing Top Cover Of Pistol Grip GunPush door back into original posi- tion to close Air-Cooled Gun Connections Water-Cooled Gun Connections Regulator Air-Cooled Feeder Connections Top View Rear Panel Water-Cooled Feeder ConnectionsReturn Fitting On Supply Fitting On Regulator Voltage Sensing Lead Connections Reinstall right side panel 11 VAC/Contactor Control Plug Information Or -4, install 5-pin or Pins a & B of PLG5Receptacle on welding power Source, and install plug onto Installing Wire Spool Threading Welding Wire Through Feeder Coolant Guidelines Threading Welding Wire Through Gun Adjusting Wire Feed Starting Speed − Operation Safety EquipmentFront Panel Controls Of Feeder Air-Cooled Model Shown Work And Voltage Sensing Cable Clamps Voltage/Wire Speed Switch And Meter Optional Jog SwitchRun-In Speed Control Spot Controls Optional Power SwitchRemote Voltage Control Optional Internal Controls Flowmeter Optional Shielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot Routine Maintenance − Maintenance & TroubleshootingTurn Off all power before maintaining Months Changing Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Close pressure roll assembly. Close and latch door Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Changing Gun Contact Tip Replacing The Liner Turn Off welding power source and wire feederSplit End Drive Roll Collet Nut Close gun pressure roll assembly and reinstall gun cover Replacing Hub Assembly Water Flow Switch Optional For Water-Cooled Models Adjusting Hub TensionOverload Protection Wire Feeder Trouble Troubleshooting Filter, and clean fittings see Section Reinstall current pick-up tab if applicable see SectionGun Trouble Circuit Diagram For Wire Feeder − Electrical Diagrams Circuit Diagram For Gun OM-1581 12 13 9 10 17 18 17 − Parts List45 46 Dia Part Description Quantity Mkgs CB1 Includes Items Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item Items 24 38FigIncludes PLG20 136 Head Tube Assembly Of Pistol-Grip Gun Number − Parts List Including Consumables Extra Heavy Duty FasTiptContact Tips Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Insulators Gas DiffusersBarrel Assemblies Head Tube Assemblies Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s