Manuals / Mitsubishi / Household Appliance / Air Conditioner

Mitsubishi 11A-5-1, 6G7 ENGINE E - W - Ignition System, Removal And Installation, 7EN0965

Models: 6G7

1 55

Download 55 pages 41.15 Kb

Page 16

Image 16

6G7 ENGINE (E - W) - Ignition System

11A-5-1

5. IGNITION SYSTEM

REMOVAL AND INSTALLATION

23 Nm

25 Nm	4
25 Nm

7EN0965

Removal steps

1.Spark plug cable

2.Spark plug

3.Distributor

4.O-ring

E Mitsubishi Motors Corporation

Dec. 1996

PWEE9615

Page 16

Image 16

Mitsubishi 11A-5-1, 6G7 ENGINE E - W - Ignition System, Removal And Installation, Removal steps, 7EN0965, Dec

Contents

CONTENTS 11A-0-1ENGINE 6G7 SERIES11A-0-2 E Mitsubishi Motors CorporationDec PWEE9615GENERAL SPECIFICATIONS GENERAL INFORMATION11A-0-3 6G7 ENGINE E - W - General Information1. SPECIFICATIONS 6G7 ENGINE E - W - SpecificationsSERVICE SPECIFICATIONS 11A-1-1REWORK DIMENSIONS 11A-1-26G7 ENGINE E - W - Specifications Piston and connecting rodTORQUE SPECIFICATIONS 11A-1-36G7 ENGINE E - W - Specifications Alternator11A-1-4 6G7 ENGINE E - W - SpecificationsIntake manifold Exhaust manifold11A-1-5 SEALANTS6G7 ENGINE E - W - Specifications Piston and connecting rodDisassembly 11A-1-6FORM-IN-PLACEGASKET Surface Preparation11A-2-1 2. SPECIAL TOOLS6G7 ENGINE E - W - Special Tools 11A-2-2 6G7 ENGINE E - W - Special ToolsREMOVAL AND INSTALLATION 3. ALTERNATOR11A-3-1 6G7 ENGINE E - W - AlternatorREMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS11A-3-2 AA CRANKSHAFT BOLT4. AIR INTAKE PLENUM 11A-4-16G7 ENGINE E - W - Air Intake Plenum REMOVAL AND INSTALLATION11A-4-2 AA THROTTLE BODY GASKETINSTALLATION SERVICE POINTS 6G7 ENGINE E - W - Air Intake Plenum5. IGNITION SYSTEM 11A-5-16G7 ENGINE E - W - Ignition System REMOVAL AND INSTALLATION6. TIMING BELT 11A-6-16G7 ENGINE E - W - Timing Belt 17 16 18 811A-6-2 INSPECTIONAA TIMING BELT AB CAMSHAFT SPROCKET BOLT11A-6-3 AUTO-TENSIONERStandard value “L” 12 mm Standard value “L” 1 mm or lessCA TIMING BELT 11A-6-46G7 ENGINE E - W - Timing Belt 11A-6-5 6G7 ENGINE E - W - Timing BeltMD998769 Timing mark Water pump pulley Camshaft sprocket11A-6-6 Standard value 3.8 - 5.0 mmDA ENGINE SUPPORT BRACKET 6G7 ENGINE E - W - Timing Belt7. INTAKE MANIFOLD 11A-7-16G7 ENGINE E - W - Intake Manifold REMOVAL AND INSTALLATION11A-7-2 AA O-RING /WATER PIPED Keep the O-ringof oil or grease BA THERMOSTAT CA HEATER INLET AND OUTLET PIPES11A-7-3 FA INTAKE MANIFOLDGAINJECTOR HA FUEL PRESSURE REGULATOR8. EXHAUST MANIFOLD & WATER PUMP 11A-8-16G7 ENGINE E - W - Exhaust Manifold & Water Pump REMOVAL AND INSTALLATIOND Keep the O-ringfree of oil grease BA EXHAUST MANIFOLD GASKETINSTALLATION SERVICE POINTS AA O-RING /WATER PIPE9. ROCKER ARMS AND CAMSHAFT 11A-9-16G7 ENGINE E - W - Rocker Arms and Camshaft 6 10LASH ADJUSTER LEAK DOWN TEST AA LASH ADJUSTERDDo not disassemble lash adjuster CAMSHAFTBA LASH ADJUSTER 11A-9-3AA CAMSHAFT CA ROCKER ARM SHAFTDA ROCKER SHAFT SPRING EA OIL SEALRocker shaft spring MD99871310. CYLINDER HEAD AND VALVES 11A-10-16G7 ENGINE E - W - Cylinder Head and Valves 17 22 21AA CYLINDER HEAD BOLT AB RETAINER LOCK AC VALVE STEM SEALD Do not reuse the stem seal REMOVAL SERVICE POINTS11A-10-3 CYLINDER HEADLimit 0.2 mm Grinding limit 0.2 mm Height of the cylinder head 120 mmVALVE SEAT RECONDITIONING PROCEDURE VALVE SEAT REPLACEMENT PROCEDUREVALVE GUIDE Standard value Intake 0.02 - 0.04 mmVALVE GUIDE REPLACEMENT PROCEDURE 11A-10-5Diameter of the valve guide hole 0.05O.S. 11.05 - 11.07 mmBA VALVE SPRING CA VALVE RETAINER LOCKIdentification Spring11. OIL PAN AND OIL PUMP 11A-11-16G7 ENGINE E - W - Oil Pan and Oil Pump REMOVAL AND INSTALLATION11A-11-2 6G7 ENGINE E - W - Oil Pan and Oil Pump AA OIL PAN LOWERAB OIL PAN UPPER AC OIL PUMP OUTER AND INNER ROTORS11A-11-3 Standard value 0.04 - 0.10 mmStandard value 0.10 - 0.18 mm Limit 0.35 mm AA OIL PUMP INNER AND OUTER ROTORSCA OIL SEAL DA OIL PAN UPPER 11A-11-4 6G7 ENGINE E - W - Oil Pan and Oil PumpLiquid gasket GAOIL PRESSURE SWITCH 11A-11-5EA OIL PAN LOWER FA OIL FILTER12. PISTON AND CONNECTING ROD 6G7 ENGINE E - W - Piston and Connecting Rod11A-12-1 86 10 7 9 11 12AB PISTON PIN AA CONNECTING ROD CAPREMOVAL SERVICE POINTS 11A-12-3 PISTON RINGStandard values No. 1 0.03 - 0.07 mm No. 2 0.02 - 0.06 mmStandard values 7,350 - 17,200 N AA PISTON PININSTALLATION SERVICE POINTS 11A-12-5 BA OIL RINGCA PISTON RING NO. 2 / PISTON RING NO 6G7 ENGINE E - W - Piston and Connecting RodEA CONNECTING ROD CAP DA PISTON AND CONNECTING RODStandard value 0.10 - 0.25 mm Limit 0.4 mm 13. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE 18 15 17 11REMOVAL AND INSTALLATION Removal stepsCRANKSHAFT OIL CLEARANCE PLASTIGAUGE METHOD Standard values 0.02 - 0.04 mm Limit 0.1 mmCYLINDER BLOCK Standard values 0.05 mm Limit 0.1 mmBORING CYLINDER Piston size identificationClearance between piston and cylinder 0.02- 0.04 mmAA CRANKSHAFT BEARING INSTALLATION SERVICE POINTSBA BEARING CAP / BEARING BOLT Standard value 0.05 - 0.25 mm Limit 0.3 mm CA CRANKSHAFT REAR OIL SEALDA OIL SEAL CASE MITSUBISHI GENUINE Part No. MD970389