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Mitsubishi 6G7 specifications 11A-6-2, Inspection, Aa Timing Belt, Ab Camshaft Sprocket Bolt

Models: 6G7

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11A-6-2

11A-6-2

6G7 ENGINE (E - W) - Timing Belt

7EN0145

MD998715

MB990767

REMOVAL SERVICE POINTS

AA" TIMING BELT

(1)When the timing belt is to be reused, in order to allow re-installation of the belt so that it travels in the same direction as before it was removed, mark the direction of travel with an arrow before removing it.

Caution

D As water or oil on the belt can seriously reduce its usable life, ensure that the timing belt, sprocket, and tensioner stay clean and dry while removed, and never wash them. Parts that have become too dirty should be replaced.

D When any of the parts are oily, check to see whether there are any oil leaks in any of the oil seals or the camshaft oil seal on the front of the engine.

AB" CAMSHAFT SPROCKET BOLT

(1)Using the Special Tool, hold the camshaft sprocket.

(2)Remove the camshaft sprocket bolt.

7EN0005

8EN0066

Cracks

Peeling	Cracks

Cracks

1EN0249

Rounded edge

Abnormal wear (Fluffy strand)

8EN0067

E Mitsubishi Motors Corporation

Dec. 1996

INSPECTION

TIMING BELT

Check the belt in detail. If the following is evident, replace the belt.

(1)Hardened back surface rubber.

Back surface glossy, non-elastic and so hard that even if a finger nail is forced into it, no mark is produced.

(2)Cracked back surface rubber.

(3)Cracked or separated canvas.

(4)Cracked tooth bottom.

(5)Cracked side of belt.

(6)Side of belt badly worn.

NOTE

Normal belt should have clear-cut sides as if cut with a sharp knife.

PWEE9615

Image 18

Mitsubishi specifications 11A-6-2, Inspection, Aa Timing Belt, Ab Camshaft Sprocket Bolt, 6G7 ENGINE E - W - Timing Belt

Contents

ENGINE CONTENTS11A-0-1 6G7 SERIESDec 11A-0-2E Mitsubishi Motors Corporation PWEE961511A-0-3 GENERAL SPECIFICATIONSGENERAL INFORMATION 6G7 ENGINE E - W - General InformationSERVICE SPECIFICATIONS 1. SPECIFICATIONS6G7 ENGINE E - W - Specifications 11A-1-16G7 ENGINE E - W - Specifications REWORK DIMENSIONS11A-1-2 Piston and connecting rod6G7 ENGINE E - W - Specifications TORQUE SPECIFICATIONS11A-1-3 AlternatorIntake manifold 11A-1-46G7 ENGINE E - W - Specifications Exhaust manifold6G7 ENGINE E - W - Specifications 11A-1-5SEALANTS Piston and connecting rodFORM-IN-PLACEGASKET Disassembly11A-1-6 Surface Preparation2. SPECIAL TOOLS 11A-2-16G7 ENGINE E - W - Special Tools 11A-2-2 6G7 ENGINE E - W - Special Tools11A-3-1 REMOVAL AND INSTALLATION3. ALTERNATOR 6G7 ENGINE E - W - Alternator11A-3-2 REMOVAL SERVICE POINTSINSTALLATION SERVICE POINTS AA CRANKSHAFT BOLT6G7 ENGINE E - W - Air Intake Plenum 4. AIR INTAKE PLENUM11A-4-1 REMOVAL AND INSTALLATIONINSTALLATION SERVICE POINTS 11A-4-2AA THROTTLE BODY GASKET 6G7 ENGINE E - W - Air Intake Plenum6G7 ENGINE E - W - Ignition System 5. IGNITION SYSTEM11A-5-1 REMOVAL AND INSTALLATION6G7 ENGINE E - W - Timing Belt 6. TIMING BELT11A-6-1 17 16 18 8AA TIMING BELT 11A-6-2INSPECTION AB CAMSHAFT SPROCKET BOLTStandard value “L” 12 mm 11A-6-3AUTO-TENSIONER Standard value “L” 1 mm or less11A-6-4 CA TIMING BELT6G7 ENGINE E - W - Timing Belt MD998769 11A-6-56G7 ENGINE E - W - Timing Belt Timing mark Water pump pulley Camshaft sprocketDA ENGINE SUPPORT BRACKET 11A-6-6Standard value 3.8 - 5.0 mm 6G7 ENGINE E - W - Timing Belt6G7 ENGINE E - W - Intake Manifold 7. INTAKE MANIFOLD11A-7-1 REMOVAL AND INSTALLATION11A-7-2 COOLANT TEMPERATURE SENSOR Specified sealantTEMPERATURE GAUGE UNIT Specified sealant AA O-RING /WATER PIPEGAINJECTOR 11A-7-3FA INTAKE MANIFOLD HA FUEL PRESSURE REGULATOR6G7 ENGINE E - W - Exhaust Manifold & Water Pump 8. EXHAUST MANIFOLD & WATER PUMP11A-8-1 REMOVAL AND INSTALLATIONINSTALLATION SERVICE POINTS D Keep the O-ringfree of oil greaseBA EXHAUST MANIFOLD GASKET AA O-RING /WATER PIPE6G7 ENGINE E - W - Rocker Arms and Camshaft 9. ROCKER ARMS AND CAMSHAFT11A-9-1 6 10DDo not disassemble lash adjuster LASH ADJUSTER LEAK DOWN TESTAA LASH ADJUSTER CAMSHAFTAA CAMSHAFT BA LASH ADJUSTER11A-9-3 CA ROCKER ARM SHAFTRocker shaft spring DA ROCKER SHAFT SPRINGEA OIL SEAL MD9987136G7 ENGINE E - W - Cylinder Head and Valves 10. CYLINDER HEAD AND VALVES11A-10-1 17 22 21D Do not reuse the stem seal AA CYLINDER HEAD BOLT AB RETAINER LOCKAC VALVE STEM SEAL REMOVAL SERVICE POINTSLimit 0.2 mm Grinding limit 0.2 mm 11A-10-3CYLINDER HEAD Height of the cylinder head 120 mmVALVE GUIDE VALVE SEAT RECONDITIONING PROCEDUREVALVE SEAT REPLACEMENT PROCEDURE Standard value Intake 0.02 - 0.04 mmDiameter of the valve guide hole VALVE GUIDE REPLACEMENT PROCEDURE11A-10-5 0.05O.S. 11.05 - 11.07 mmIdentification BA VALVE SPRINGCA VALVE RETAINER LOCK Spring6G7 ENGINE E - W - Oil Pan and Oil Pump 11. OIL PAN AND OIL PUMP11A-11-1 REMOVAL AND INSTALLATIONAB OIL PAN UPPER 11A-11-2 6G7 ENGINE E - W - Oil Pan and Oil PumpAA OIL PAN LOWER AC OIL PUMP OUTER AND INNER ROTORSStandard value 0.10 - 0.18 mm Limit 0.35 mm 11A-11-3Standard value 0.04 - 0.10 mm AA OIL PUMP INNER AND OUTER ROTORS11A-11-4 6G7 ENGINE E - W - Oil Pan and Oil Pump CA OIL SEAL DA OIL PAN UPPERLiquid gasket EA OIL PAN LOWER GAOIL PRESSURE SWITCH11A-11-5 FA OIL FILTER11A-12-1 12. PISTON AND CONNECTING ROD6G7 ENGINE E - W - Piston and Connecting Rod 86 10 7 9 11 12AA CONNECTING ROD CAP AB PISTON PINREMOVAL SERVICE POINTS Standard values No. 1 0.03 - 0.07 mm 11A-12-3PISTON RING No. 2 0.02 - 0.06 mmAA PISTON PIN Standard values 7,350 - 17,200 NINSTALLATION SERVICE POINTS CA PISTON RING NO. 2 / PISTON RING NO 11A-12-5BA OIL RING 6G7 ENGINE E - W - Piston and Connecting RodDA PISTON AND CONNECTING ROD EA CONNECTING ROD CAPStandard value 0.10 - 0.25 mm Limit 0.4 mm REMOVAL AND INSTALLATION 13. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE18 15 17 11 Removal stepsCYLINDER BLOCK CRANKSHAFT OIL CLEARANCE PLASTIGAUGE METHODStandard values 0.02 - 0.04 mm Limit 0.1 mm Standard values 0.05 mm Limit 0.1 mmClearance between piston and cylinder BORING CYLINDERPiston size identification 0.02- 0.04 mmAA CRANKSHAFT BEARING INSTALLATION SERVICE POINTSBA BEARING CAP / BEARING BOLT DA OIL SEAL CASE Standard value 0.05 - 0.25 mm Limit 0.3 mmCA CRANKSHAFT REAR OIL SEAL MITSUBISHI GENUINE Part No. MD970389