Manuals / Mitsubishi / Household Appliance / Air Conditioner

Mitsubishi 6G7 11A-11-3, Standard value 0.04 - 0.10 mm, Aa Oil Pump Inner And Outer Rotors

Models: 6G7

1 55

Download 55 pages 41.15 Kb

Page 40

Image 40

6G7 ENGINE (E - W) - Oil Pan and Oil Pump

11A-11-3

7EN0511

7EN0512

Alignment marks

7EN0509

7EN0767

(2)Check for side clearance.

Standard value: 0.04 - 0.10 mm

(3)Check for body clearance.

Standard value: 0.10 - 0.18 mm

Limit: 0.35 mm

INSTALLATION SERVICE POINTS

"AA OIL PUMP INNER AND OUTER ROTORS

(1)Install the oil pump outer rotor in the proper direction using the setting mark drawn on it before disassembly. Apply engine oil over the entire rotor surface.

"BA OIL PUMP CASE

(1)Remove the old liquid gasket from the cylinder block (oil pump mounting surface) and from the oil pump.

(2)Squeeze out about 3 mm of liquid gasket (FIPG) and coat the coating surface with it.

Specified sealant:

MITSUBISHI GENUINE Part No. MD970389 or equivalent

E Mitsubishi Motors Corporation

Dec. 1996

PWEE9615

Page 40

Image 40

Mitsubishi 6G7 11A-11-3, Standard value 0.04 - 0.10 mm, Standard value 0.10 - 0.18 mm Limit 0.35 mm, Ba Oil Pump Case

Contents

CONTENTS 11A-0-1ENGINE 6G7 SERIES11A-0-2 E Mitsubishi Motors CorporationDec PWEE9615GENERAL SPECIFICATIONS GENERAL INFORMATION11A-0-3 6G7 ENGINE E - W - General Information1. SPECIFICATIONS 6G7 ENGINE E - W - SpecificationsSERVICE SPECIFICATIONS 11A-1-1REWORK DIMENSIONS 11A-1-26G7 ENGINE E - W - Specifications Piston and connecting rodTORQUE SPECIFICATIONS 11A-1-36G7 ENGINE E - W - Specifications Alternator11A-1-4 6G7 ENGINE E - W - SpecificationsIntake manifold Exhaust manifold11A-1-5 SEALANTS6G7 ENGINE E - W - Specifications Piston and connecting rodDisassembly 11A-1-6FORM-IN-PLACEGASKET Surface Preparation11A-2-1 2. SPECIAL TOOLS6G7 ENGINE E - W - Special Tools 11A-2-2 6G7 ENGINE E - W - Special ToolsREMOVAL AND INSTALLATION 3. ALTERNATOR11A-3-1 6G7 ENGINE E - W - AlternatorREMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS11A-3-2 AA CRANKSHAFT BOLT4. AIR INTAKE PLENUM 11A-4-16G7 ENGINE E - W - Air Intake Plenum REMOVAL AND INSTALLATION11A-4-2 AA THROTTLE BODY GASKETINSTALLATION SERVICE POINTS 6G7 ENGINE E - W - Air Intake Plenum5. IGNITION SYSTEM 11A-5-16G7 ENGINE E - W - Ignition System REMOVAL AND INSTALLATION6. TIMING BELT 11A-6-16G7 ENGINE E - W - Timing Belt 17 16 18 811A-6-2 INSPECTIONAA TIMING BELT AB CAMSHAFT SPROCKET BOLT11A-6-3 AUTO-TENSIONERStandard value “L” 12 mm Standard value “L” 1 mm or lessCA TIMING BELT 11A-6-46G7 ENGINE E - W - Timing Belt 11A-6-5 6G7 ENGINE E - W - Timing BeltMD998769 Timing mark Water pump pulley Camshaft sprocket11A-6-6 Standard value 3.8 - 5.0 mmDA ENGINE SUPPORT BRACKET 6G7 ENGINE E - W - Timing Belt7. INTAKE MANIFOLD 11A-7-16G7 ENGINE E - W - Intake Manifold REMOVAL AND INSTALLATIONCOOLANT TEMPERATURE SENSOR Specified sealant TEMPERATURE GAUGE UNIT Specified sealant11A-7-2 AA O-RING /WATER PIPE11A-7-3 FA INTAKE MANIFOLDGAINJECTOR HA FUEL PRESSURE REGULATOR8. EXHAUST MANIFOLD & WATER PUMP 11A-8-16G7 ENGINE E - W - Exhaust Manifold & Water Pump REMOVAL AND INSTALLATIOND Keep the O-ringfree of oil grease BA EXHAUST MANIFOLD GASKETINSTALLATION SERVICE POINTS AA O-RING /WATER PIPE9. ROCKER ARMS AND CAMSHAFT 11A-9-16G7 ENGINE E - W - Rocker Arms and Camshaft 6 10LASH ADJUSTER LEAK DOWN TEST AA LASH ADJUSTERDDo not disassemble lash adjuster CAMSHAFTBA LASH ADJUSTER 11A-9-3AA CAMSHAFT CA ROCKER ARM SHAFTDA ROCKER SHAFT SPRING EA OIL SEALRocker shaft spring MD99871310. CYLINDER HEAD AND VALVES 11A-10-16G7 ENGINE E - W - Cylinder Head and Valves 17 22 21AA CYLINDER HEAD BOLT AB RETAINER LOCK AC VALVE STEM SEALD Do not reuse the stem seal REMOVAL SERVICE POINTS11A-10-3 CYLINDER HEADLimit 0.2 mm Grinding limit 0.2 mm Height of the cylinder head 120 mmVALVE SEAT RECONDITIONING PROCEDURE VALVE SEAT REPLACEMENT PROCEDUREVALVE GUIDE Standard value Intake 0.02 - 0.04 mmVALVE GUIDE REPLACEMENT PROCEDURE 11A-10-5Diameter of the valve guide hole 0.05O.S. 11.05 - 11.07 mmBA VALVE SPRING CA VALVE RETAINER LOCKIdentification Spring11. OIL PAN AND OIL PUMP 11A-11-16G7 ENGINE E - W - Oil Pan and Oil Pump REMOVAL AND INSTALLATION11A-11-2 6G7 ENGINE E - W - Oil Pan and Oil Pump AA OIL PAN LOWERAB OIL PAN UPPER AC OIL PUMP OUTER AND INNER ROTORS11A-11-3 Standard value 0.04 - 0.10 mmStandard value 0.10 - 0.18 mm Limit 0.35 mm AA OIL PUMP INNER AND OUTER ROTORSCA OIL SEAL DA OIL PAN UPPER 11A-11-4 6G7 ENGINE E - W - Oil Pan and Oil PumpLiquid gasket GAOIL PRESSURE SWITCH 11A-11-5EA OIL PAN LOWER FA OIL FILTER12. PISTON AND CONNECTING ROD 6G7 ENGINE E - W - Piston and Connecting Rod11A-12-1 86 10 7 9 11 12AB PISTON PIN AA CONNECTING ROD CAPREMOVAL SERVICE POINTS 11A-12-3 PISTON RINGStandard values No. 1 0.03 - 0.07 mm No. 2 0.02 - 0.06 mmStandard values 7,350 - 17,200 N AA PISTON PININSTALLATION SERVICE POINTS 11A-12-5 BA OIL RINGCA PISTON RING NO. 2 / PISTON RING NO 6G7 ENGINE E - W - Piston and Connecting RodEA CONNECTING ROD CAP DA PISTON AND CONNECTING RODStandard value 0.10 - 0.25 mm Limit 0.4 mm 13. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE 18 15 17 11REMOVAL AND INSTALLATION Removal stepsCRANKSHAFT OIL CLEARANCE PLASTIGAUGE METHOD Standard values 0.02 - 0.04 mm Limit 0.1 mmCYLINDER BLOCK Standard values 0.05 mm Limit 0.1 mmBORING CYLINDER Piston size identificationClearance between piston and cylinder 0.02- 0.04 mmAA CRANKSHAFT BEARING INSTALLATION SERVICE POINTSBA BEARING CAP / BEARING BOLT Standard value 0.05 - 0.25 mm Limit 0.3 mm CA CRANKSHAFT REAR OIL SEALDA OIL SEAL CASE MITSUBISHI GENUINE Part No. MD970389