Manuals / Mitsubishi / Household Appliance / Air Conditioner

Mitsubishi 6G7 Standard value 0.05 - 0.25 mm Limit 0.3 mm, Ca Crankshaft Rear Oil Seal

Models: 6G7

1 55

Download 55 pages 41.15 Kb

Page 54

Image 54

11A-13-66G7 ENGINE (E - W) - Crankshaft, Flywheel and Drive Plate

MD998718

Oil seal case

7EN0034

7EN0465

7EN0467

(4)Check the end play. If it exceeds the limit value, replace the thrust bearing.

Standard value: 0.05 - 0.25 mm

Limit: 0.3 mm

"CA CRANKSHAFT REAR OIL SEAL

(1)Using the Special Tool, press-fit a new crankshaft rear oil seal into the seal case.

"DA OIL SEAL CASE

(1)Squeeze out a 3 mm bead of liquid gasket (FIPG) and apply it to the coating surface.

Liquid gasket:

MITSUBISHI GENUINE Part No. MD970389

E Mitsubishi Motors Corporation

Dec. 1996

PWEE9615

Page 54

Image 54

Mitsubishi 6G7 Standard value 0.05 - 0.25 mm Limit 0.3 mm, Ca Crankshaft Rear Oil Seal, Da Oil Seal Case, Liquid gasket

Contents

ENGINE CONTENTS11A-0-1 6G7 SERIESDec 11A-0-2E Mitsubishi Motors Corporation PWEE961511A-0-3 GENERAL SPECIFICATIONSGENERAL INFORMATION 6G7 ENGINE E - W - General InformationSERVICE SPECIFICATIONS 1. SPECIFICATIONS6G7 ENGINE E - W - Specifications 11A-1-16G7 ENGINE E - W - Specifications REWORK DIMENSIONS11A-1-2 Piston and connecting rod6G7 ENGINE E - W - Specifications TORQUE SPECIFICATIONS11A-1-3 AlternatorIntake manifold 11A-1-46G7 ENGINE E - W - Specifications Exhaust manifold6G7 ENGINE E - W - Specifications 11A-1-5SEALANTS Piston and connecting rodFORM-IN-PLACEGASKET Disassembly11A-1-6 Surface Preparation2. SPECIAL TOOLS 11A-2-16G7 ENGINE E - W - Special Tools 11A-2-2 6G7 ENGINE E - W - Special Tools11A-3-1 REMOVAL AND INSTALLATION3. ALTERNATOR 6G7 ENGINE E - W - Alternator11A-3-2 REMOVAL SERVICE POINTSINSTALLATION SERVICE POINTS AA CRANKSHAFT BOLT6G7 ENGINE E - W - Air Intake Plenum 4. AIR INTAKE PLENUM11A-4-1 REMOVAL AND INSTALLATIONINSTALLATION SERVICE POINTS 11A-4-2AA THROTTLE BODY GASKET 6G7 ENGINE E - W - Air Intake Plenum6G7 ENGINE E - W - Ignition System 5. IGNITION SYSTEM11A-5-1 REMOVAL AND INSTALLATION6G7 ENGINE E - W - Timing Belt 6. TIMING BELT11A-6-1 17 16 18 8AA TIMING BELT 11A-6-2INSPECTION AB CAMSHAFT SPROCKET BOLTStandard value “L” 12 mm 11A-6-3AUTO-TENSIONER Standard value “L” 1 mm or less11A-6-4 CA TIMING BELT6G7 ENGINE E - W - Timing Belt MD998769 11A-6-56G7 ENGINE E - W - Timing Belt Timing mark Water pump pulley Camshaft sprocketDA ENGINE SUPPORT BRACKET 11A-6-6Standard value 3.8 - 5.0 mm 6G7 ENGINE E - W - Timing Belt6G7 ENGINE E - W - Intake Manifold 7. INTAKE MANIFOLD11A-7-1 REMOVAL AND INSTALLATION11A-7-2 COOLANT TEMPERATURE SENSOR Specified sealantTEMPERATURE GAUGE UNIT Specified sealant AA O-RING /WATER PIPEGAINJECTOR 11A-7-3FA INTAKE MANIFOLD HA FUEL PRESSURE REGULATOR6G7 ENGINE E - W - Exhaust Manifold & Water Pump 8. EXHAUST MANIFOLD & WATER PUMP11A-8-1 REMOVAL AND INSTALLATIONINSTALLATION SERVICE POINTS D Keep the O-ringfree of oil greaseBA EXHAUST MANIFOLD GASKET AA O-RING /WATER PIPE6G7 ENGINE E - W - Rocker Arms and Camshaft 9. ROCKER ARMS AND CAMSHAFT11A-9-1 6 10DDo not disassemble lash adjuster LASH ADJUSTER LEAK DOWN TESTAA LASH ADJUSTER CAMSHAFTAA CAMSHAFT BA LASH ADJUSTER11A-9-3 CA ROCKER ARM SHAFTRocker shaft spring DA ROCKER SHAFT SPRINGEA OIL SEAL MD9987136G7 ENGINE E - W - Cylinder Head and Valves 10. CYLINDER HEAD AND VALVES11A-10-1 17 22 21D Do not reuse the stem seal AA CYLINDER HEAD BOLT AB RETAINER LOCKAC VALVE STEM SEAL REMOVAL SERVICE POINTSLimit 0.2 mm Grinding limit 0.2 mm 11A-10-3CYLINDER HEAD Height of the cylinder head 120 mmVALVE GUIDE VALVE SEAT RECONDITIONING PROCEDUREVALVE SEAT REPLACEMENT PROCEDURE Standard value Intake 0.02 - 0.04 mmDiameter of the valve guide hole VALVE GUIDE REPLACEMENT PROCEDURE11A-10-5 0.05O.S. 11.05 - 11.07 mmIdentification BA VALVE SPRINGCA VALVE RETAINER LOCK Spring6G7 ENGINE E - W - Oil Pan and Oil Pump 11. OIL PAN AND OIL PUMP11A-11-1 REMOVAL AND INSTALLATIONAB OIL PAN UPPER 11A-11-2 6G7 ENGINE E - W - Oil Pan and Oil PumpAA OIL PAN LOWER AC OIL PUMP OUTER AND INNER ROTORSStandard value 0.10 - 0.18 mm Limit 0.35 mm 11A-11-3Standard value 0.04 - 0.10 mm AA OIL PUMP INNER AND OUTER ROTORS11A-11-4 6G7 ENGINE E - W - Oil Pan and Oil Pump CA OIL SEAL DA OIL PAN UPPERLiquid gasket EA OIL PAN LOWER GAOIL PRESSURE SWITCH11A-11-5 FA OIL FILTER11A-12-1 12. PISTON AND CONNECTING ROD6G7 ENGINE E - W - Piston and Connecting Rod 86 10 7 9 11 12AA CONNECTING ROD CAP AB PISTON PINREMOVAL SERVICE POINTS Standard values No. 1 0.03 - 0.07 mm 11A-12-3PISTON RING No. 2 0.02 - 0.06 mmAA PISTON PIN Standard values 7,350 - 17,200 NINSTALLATION SERVICE POINTS CA PISTON RING NO. 2 / PISTON RING NO 11A-12-5BA OIL RING 6G7 ENGINE E - W - Piston and Connecting RodDA PISTON AND CONNECTING ROD EA CONNECTING ROD CAPStandard value 0.10 - 0.25 mm Limit 0.4 mm REMOVAL AND INSTALLATION 13. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE18 15 17 11 Removal stepsCYLINDER BLOCK CRANKSHAFT OIL CLEARANCE PLASTIGAUGE METHODStandard values 0.02 - 0.04 mm Limit 0.1 mm Standard values 0.05 mm Limit 0.1 mmClearance between piston and cylinder BORING CYLINDERPiston size identification 0.02- 0.04 mmAA CRANKSHAFT BEARING INSTALLATION SERVICE POINTSBA BEARING CAP / BEARING BOLT DA OIL SEAL CASE Standard value 0.05 - 0.25 mm Limit 0.3 mmCA CRANKSHAFT REAR OIL SEAL MITSUBISHI GENUINE Part No. MD970389