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Multiquip operation manual DCA-15SPX4 - ENGINEWIRING DIAGRAM, Engine Wiring Diagram

Models: DCA-15SPX4

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DCA-15SPX4 — ENGINEWIRING DIAGRAM

Figure 41. Engine Wiring Diagram

DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 41

Page 41

Image 41

Multiquip operation manual DCA-15SPX4 - ENGINEWIRING DIAGRAM, Engine Wiring Diagram

Contents

MODEL DCA-15SPX4 OPERATION AND PARTS MANUALWHISPERWATTTM SERIES 60 Hz GENERATORDiesel engine exhaust and some of PROPOSITION 65WARNINGNOTE PAGE Specification and part TABLE OF CONTENTSCOMPONENT DRAWINGS NOTEnumber are subject to change without noticeWhen ordering parts, please supply PARTS ORDERING PROCEDURESOrdering parts has never been easier Choose from three easy optionsTable 1. Generator Specifications DCA-15SPX4 - SPECIFICATIONSTable 2. Engine Specifications 15 KWFigure 1. Dimensions DCA-15SPX4 - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS MQPOWERHAZARD SYMBOLS DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorWARNING - ROTATING PARTS DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-15SPX4 - RULES FOR SAFE OPERATION Power Cord Safety Maintenance SafetyGrounding Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONDANGER - EXPLOSION HAZARDS Battery SafetyDCA-15SPX4 - RULES FOR SAFE OPERATION WARNING - BURN HAZARDSDANGER-Lethal Exhaust Gas Hazards DANGER-Electrocution HazardsDANGER DCA-15SPX4 - RULES FOR SAFE OPERATIONDCA-15SPX4 - RULES FOR SAFE OPERATION Towing and Transporting SafetyNOTE PAGE Figure 2.Typical Generator Grounding Application DCA-15SPX4 - INSTALLATIONOutdoor Installation DCA-15SPX4 - INSTALLATIONIndoor Installation CAUTION - EXHAUST HAZARDGenerator DCA-15SPX4 - GENERAL INFORMATIONGenerator Control Panel Output Terminal PanelFigure 3. Major Components DCA-15SPX4 - MAJOR COMPONENTS1 Air Filter Assembly 2 Muffler Assembly 3 Engine and Radiator Assembly 4 Generator AssemblyFigure 4. Generator Control Panel DCA-15SPX4 - GENERATOR CONTROL PANELINCREASE DECREASEDCA-15SPX4 - GENERATOR CONTROL PANEL Output Terminal Familiarization DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 5. Output Terminal Panel Output Terminal Panel120VAC GFCI Receptacle DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONL5-30RTwist Lock 120VAC Receptacle Figure 6. G.F.C.I. ReceptacleDCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsFigure 11. Connecting Loads Table 5. Power Factor By Load Single Phase LoadDCA-15SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE DANGER - ELECTRICAL SYSTEM HAZARDSFigure 16. Output Terminal Lugs 240 VAC Single Phase Connections Figure 12. Output Terminal Lugs 120 VAC Single Phase ConnectionsDCA-15SPX4 - GAUGE READING/TERMINAL PANEL CONNECTIONS UNV Terminal Output VoltagesCircuit Breakers DCA-15SPX4 - SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-15SPX4 - SETUPWARNING - RESPIRATORY HAZARDS Figures 21 andAir Cleaner Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Table 9. Coolant CapacityBattery Cable Installation BatteryCAUTION - BATTERY SERVICING SAFETY WiringStart-up Procedure DCA-15SPX4 - GENERATOR START-UP PROCEDUREFigure 27. Speed Control Switch START/IDLE Figure 28. Ignition SwitchFigure 30. Speed Control Switch RUN DCA-15SPX4 - GENERATOR START-UP PROCEDUREFigure 32. Voltmeter Figure 33. Voltage Adjust Control Knob Figure 34. Main, GFCI, and Aux Circuit Breakers ONNormal Shutdown Procedure DCA-15SPX4 - GENERATOR SHUT-DOWN PROCEDURESEmergency Shutdown Procedure To shutdown the generator use the following procedureAir Cleaner with Dust Indicator If Equipped DCA-15SPX4 - MAINTENANCEService Daily General InspectionCleaning the Fuel Strainer DCA-15SPX4 - MAINTENANCEAir Removal Check Oil LevelDCA-15SPX4 - MAINTENANCE Figure 36. Battery Charger JacketWater Heater Power ConnectionsBrake Adjustment DCA-15SPX4 -TRAILER MAINTENANCEBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-15SPX4 -TRAILER MAINTENANCECAUTION - EYESIGHT HAZARD TireWear/InflationLug Nut Torque Requirements DCA-15SPX4 -TRAILER MAINTENANCEFigure 39. Wheel Lug Nuts Tightening Sequence DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 - PAGEFigure 40. Generator Wiring Diagram DCA-15SPX4 - GENERATORWIRING DIAGRAMFigure 41. Engine Wiring Diagram DCA-15SPX4 - ENGINEWIRING DIAGRAMTABLE 16. ENGINE TROUBLESHOOTING DCA-15SPX4 -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 16. ENGINE TROUBLESHOOTING CONTINUED DCA-15SPX4 -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-15SPX4 -TROUBLESHOOTING GENERATORSYMPTOM POSSIBLE PROBLEMTABLE 18. FAILURE DIAGNOSIS LAMP CODE DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESINDICATION SUGGESTED REPAIRSNO. Column DCA-15SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNPART NO. Column QTY. ColumnDescription DCA-15SPX4 - SUGGESTED SPARE PARTSDCA-15SPX4WHISPERWATTGENERATOR W/KUBOTAV2203-M DIESEL ENGINE 1 TO 3 UNITSDCA-15SPX4 - GENERATOR ASSY REMARKS PART NAMEDCA-15SPX4 - GENERATOR ASSY HEX SOCKET HEAD CAP SCREWCONTROL PANEL ASSY DCA-15SPX4 - CONTROL PANEL ASSYPART NAME DCA-15SPX4 - CONTROL PANEL ASSYREMARKS CONTROL PANEL ASSYDCA-15SPX4 - CONTROL PANEL ASSY PART NAME DCA-15SPX4 - CONTROL PANEL ASSYREMARKS ENGINE CONTROL UNITOUTPUT TERMINAL ASSY DCA-15SPX4 - OUTPUTTERMINAL ASSYPART NAME DCA-15SPX4 - OUTPUTTERMINAL ASSYOUTPUT TERMINAL ASSY SET BOARD, OUTPUT TERMINALENGINE AND RADIATOR ASSY DCA-15SPX4 - ENGINE AND RADIATOR ASSYPART NAME DCA-15SPX4 - ENGINE AND RADIATOR ASSYREMARKS FAN BELT.................................................. 1 ......... REPLACES P/NPAGE 58 - DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 DCA-15SPX4 - ENGINE AND RADIATOR ASSYPART NAME DCA-15SPX4 - ENGINE AND RADIATOR ASSYBATTERY ASSY DCA-15SPX4 - BATTERY ASSYPART NAME DCA-15SPX4 - BATTERY ASSYBATTERY MUFFLER ASSY DCA-15SPX4 -MUFFLER ASSYPART NAME DCA-15SPX4 -MUFFLER ASSYREMARKS GASKETFUEL TANK ASSY DCA-15SPX4 - FUELTANK ASSYPART NAME DCA-15SPX4 - FUELTANK ASSYREMARKS FUEL TANKENCLOSURE ASSY DCA-15SPX4 - ENCLOSURE ASSYPART NAME DCA-15SPX4 - ENCLOSURE ASSYDCA-15SPX4 - ENCLOSURE ASSY PART NAME DCA-15SPX4 - ENCLOSURE ASSYRUBBER SEALS ASSY DCA-15SPX4 -RUBBER SEAL ASSYPART NAME DCA-15SPX4 -RUBBER SEAL ASSYNAMEPLATE AND DECALS ASSY DCA-15SPX4 - NAMEPLATE AND DECALS ASSYPART NAME DCA-15SPX4 - NAME PLATE AND DECALS ASSY11. Credit issued will be applied to future purchasesonly TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE 2. ToobtainaReturnMaterialAuthorizationNOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPMQ Power Contact mqpower@multiquip.com