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operation manual DCA-15SPX4 - ENCLOSURE ASSY, Enclosure Assy
Models:
DCA-15SPX4
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Troubleshooting
Specification
Install
DCA-15SPX4 - GENERATORWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
DCA-15SPX4 - SETUP
Page 66
Image 66
DCA-15SPX4
— ENCLOSURE ASSY.
ENCLOSURE ASSY.
PAGE 66 —
DCA-15SPX4—
OPERATION MANUAL — REV. #0 (02/17/09)
Page 65
Page 67
Page 66
Image 66
Page 65
Page 67
Contents
WHISPERWATTTM SERIES
OPERATION AND PARTS MANUAL
MODEL DCA-15SPX4
60 Hz GENERATOR
PROPOSITION 65WARNING
Diesel engine exhaust and some of
NOTE PAGE
COMPONENT DRAWINGS
TABLE OF CONTENTS
Specification and part
NOTEnumber are subject to change without notice
Ordering parts has never been easier
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Table 2. Engine Specifications
DCA-15SPX4 - SPECIFICATIONS
Table 1. Generator Specifications
15 KW
TABLE 3. DIMENSIONS
DCA-15SPX4 - DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
MQPOWER
SAFETY MESSAGE ALERT SYMBOLS
DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
Whisperwatt Generator
CAUTION - ACCIDENTAL STARTING
DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEED CONDITIONS
General Safety
DCA-15SPX4 - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
Grounding Safety
Maintenance Safety
Power Cord Safety
DCA-15SPX4 - RULES FOR SAFE OPERATION
DCA-15SPX4 - RULES FOR SAFE OPERATION
Battery Safety
DANGER - EXPLOSION HAZARDS
WARNING - BURN HAZARDS
DANGER
DANGER-Electrocution Hazards
DANGER-Lethal Exhaust Gas Hazards
DCA-15SPX4 - RULES FOR SAFE OPERATION
Towing and Transporting Safety
DCA-15SPX4 - RULES FOR SAFE OPERATION
NOTE PAGE
DCA-15SPX4 - INSTALLATION
Figure 2.Typical Generator Grounding Application
Indoor Installation
DCA-15SPX4 - INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Generator Control Panel
DCA-15SPX4 - GENERAL INFORMATION
Generator
Output Terminal Panel
1 Air Filter Assembly 2 Muffler Assembly
DCA-15SPX4 - MAJOR COMPONENTS
Figure 3. Major Components
3 Engine and Radiator Assembly 4 Generator Assembly
INCREASE
DCA-15SPX4 - GENERATOR CONTROL PANEL
Figure 4. Generator Control Panel
DECREASE
DCA-15SPX4 - GENERATOR CONTROL PANEL
Figure 5. Output Terminal Panel
DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Output Terminal Panel
L5-30RTwist Lock 120VAC Receptacle
DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacle
Figure 6. G.F.C.I. Receptacle
Connecting Loads
Figure 11. Connecting Loads
DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION
DCA-15SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE
Single Phase Load
Table 5. Power Factor By Load
DANGER - ELECTRICAL SYSTEM HAZARDS
DCA-15SPX4 - GAUGE READING/TERMINAL PANEL CONNECTIONS
Figure 12. Output Terminal Lugs 120 VAC Single Phase Connections
Figure 16. Output Terminal Lugs 240 VAC Single Phase Connections
UNV Terminal Output Voltages
Lubrication Oil
DCA-15SPX4 - SETUP
Circuit Breakers
Fuel Check
WARNING - RESPIRATORY HAZARDS
DCA-15SPX4 - SETUP
Refueling Procedure
Figures 21 and
Table 10. Anti-Freeze Operating Temperatures
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze/Summer Coolant/Water
CAUTION - BATTERY SERVICING SAFETY
Battery
Battery Cable Installation
Wiring
Figure 27. Speed Control Switch START/IDLE
DCA-15SPX4 - GENERATOR START-UP PROCEDURE
Start-up Procedure
Figure 28. Ignition Switch
Figure 32. Voltmeter Figure 33. Voltage Adjust Control Knob
DCA-15SPX4 - GENERATOR START-UP PROCEDURE
Figure 30. Speed Control Switch RUN
Figure 34. Main, GFCI, and Aux Circuit Breakers ON
Emergency Shutdown Procedure
DCA-15SPX4 - GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
To shutdown the generator use the following procedure
Service Daily
DCA-15SPX4 - MAINTENANCE
Air Cleaner with Dust Indicator If Equipped
General Inspection
Air Removal
DCA-15SPX4 - MAINTENANCE
Cleaning the Fuel Strainer
Check Oil Level
Figure 36. Battery Charger JacketWater Heater Power Connections
DCA-15SPX4 - MAINTENANCE
Brakes
DCA-15SPX4 -TRAILER MAINTENANCE
Brake Adjustment
Hydraulic Surge Brakes
CAUTION - EYESIGHT HAZARD
DCA-15SPX4 -TRAILER MAINTENANCE
Tires/Wheels/Lug Nuts
TireWear/Inflation
Figure 39. Wheel Lug Nuts Tightening Sequence
DCA-15SPX4 -TRAILER MAINTENANCE
Lug Nut Torque Requirements
DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 - PAGE
DCA-15SPX4 - GENERATORWIRING DIAGRAM
Figure 40. Generator Wiring Diagram
DCA-15SPX4 - ENGINEWIRING DIAGRAM
Figure 41. Engine Wiring Diagram
SYMPTOM
DCA-15SPX4 -TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-15SPX4 -TROUBLESHOOTING ENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
SYMPTOM
DCA-15SPX4 -TROUBLESHOOTING GENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
INDICATION
DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODES
TABLE 18. FAILURE DIAGNOSIS LAMP CODE
SUGGESTED REPAIRS
PART NO. Column
DCA-15SPX4 - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
QTY. Column
DCA-15SPX4WHISPERWATTGENERATOR W/KUBOTAV2203-M DIESEL ENGINE
DCA-15SPX4 - SUGGESTED SPARE PARTS
Description
1 TO 3 UNITS
DCA-15SPX4 - GENERATOR ASSY
DCA-15SPX4 - GENERATOR ASSY
PART NAME
REMARKS
HEX SOCKET HEAD CAP SCREW
DCA-15SPX4 - CONTROL PANEL ASSY
CONTROL PANEL ASSY
REMARKS
DCA-15SPX4 - CONTROL PANEL ASSY
PART NAME
CONTROL PANEL ASSY
DCA-15SPX4 - CONTROL PANEL ASSY
REMARKS
DCA-15SPX4 - CONTROL PANEL ASSY
PART NAME
ENGINE CONTROL UNIT
DCA-15SPX4 - OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-15SPX4 - OUTPUTTERMINAL ASSY
PART NAME
SET BOARD, OUTPUT TERMINAL
DCA-15SPX4 - ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
REMARKS
DCA-15SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
FAN BELT.................................................. 1 ......... REPLACES P/N
DCA-15SPX4 - ENGINE AND RADIATOR ASSY
PAGE 58 - DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09
DCA-15SPX4 - ENGINE AND RADIATOR ASSY
PART NAME
DCA-15SPX4 - BATTERY ASSY
BATTERY ASSY
DCA-15SPX4 - BATTERY ASSY
BATTERY
PART NAME
DCA-15SPX4 -MUFFLER ASSY
MUFFLER ASSY
REMARKS
DCA-15SPX4 -MUFFLER ASSY
PART NAME
GASKET
DCA-15SPX4 - FUELTANK ASSY
FUEL TANK ASSY
REMARKS
DCA-15SPX4 - FUELTANK ASSY
PART NAME
FUEL TANK
DCA-15SPX4 - ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-15SPX4 - ENCLOSURE ASSY
PART NAME
DCA-15SPX4 - ENCLOSURE ASSY
DCA-15SPX4 - ENCLOSURE ASSY
PART NAME
DCA-15SPX4 -RUBBER SEAL ASSY
RUBBER SEALS ASSY
DCA-15SPX4 -RUBBER SEAL ASSY
PART NAME
DCA-15SPX4 - NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-15SPX4 - NAME PLATE AND DECALS ASSY
PART NAME
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchasesonly
2. ToobtainaReturnMaterialAuthorization
NOTE PAGE
MQ Power
HERES HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Contact mqpower@multiquip.com