Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-15SPX4 - ENGINE AND RADIATOR ASSY

Models: DCA-15SPX4

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DCA-15SPX4 — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

PAGE 58 — DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09)

Page 58

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Contents

WHISPERWATTTM SERIES OPERATION AND PARTS MANUALMODEL DCA-15SPX4 60 Hz GENERATORPROPOSITION 65WARNING Diesel engine exhaust and some ofNOTE PAGE COMPONENT DRAWINGS TABLE OF CONTENTSSpecification and part NOTEnumber are subject to change without noticeOrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsTable 2. Engine Specifications DCA-15SPX4 - SPECIFICATIONSTable 1. Generator Specifications 15 KWTABLE 3. DIMENSIONS DCA-15SPX4 - DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions MQPOWERSAFETY MESSAGE ALERT SYMBOLS DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Whisperwatt GeneratorCAUTION - ACCIDENTAL STARTING DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSDCA-15SPX4 - RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL Grounding Safety Maintenance SafetyPower Cord Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONDCA-15SPX4 - RULES FOR SAFE OPERATION Battery SafetyDANGER - EXPLOSION HAZARDS WARNING - BURN HAZARDSDANGER DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DCA-15SPX4 - RULES FOR SAFE OPERATIONTowing and Transporting Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONNOTE PAGE DCA-15SPX4 - INSTALLATION Figure 2.Typical Generator Grounding ApplicationIndoor Installation DCA-15SPX4 - INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel DCA-15SPX4 - GENERAL INFORMATIONGenerator Output Terminal Panel1 Air Filter Assembly 2 Muffler Assembly DCA-15SPX4 - MAJOR COMPONENTSFigure 3. Major Components 3 Engine and Radiator Assembly 4 Generator AssemblyINCREASE DCA-15SPX4 - GENERATOR CONTROL PANELFigure 4. Generator Control Panel DECREASEDCA-15SPX4 - GENERATOR CONTROL PANEL Figure 5. Output Terminal Panel DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelL5-30RTwist Lock 120VAC Receptacle DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacle Figure 6. G.F.C.I. ReceptacleFigure 11. Connecting Loads Connecting LoadsDCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION DCA-15SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE Single Phase LoadTable 5. Power Factor By Load DANGER - ELECTRICAL SYSTEM HAZARDSDCA-15SPX4 - GAUGE READING/TERMINAL PANEL CONNECTIONS Figure 12. Output Terminal Lugs 120 VAC Single Phase ConnectionsFigure 16. Output Terminal Lugs 240 VAC Single Phase Connections UNV Terminal Output VoltagesLubrication Oil DCA-15SPX4 - SETUPCircuit Breakers Fuel CheckWARNING - RESPIRATORY HAZARDS DCA-15SPX4 - SETUPRefueling Procedure Figures 21 andTable 10. Anti-Freeze Operating Temperatures Cleaning the RadiatorAir Cleaner Coolant Antifreeze/Summer Coolant/WaterCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringFigure 27. Speed Control Switch START/IDLE DCA-15SPX4 - GENERATOR START-UP PROCEDUREStart-up Procedure Figure 28. Ignition SwitchFigure 32. Voltmeter Figure 33. Voltage Adjust Control Knob DCA-15SPX4 - GENERATOR START-UP PROCEDUREFigure 30. Speed Control Switch RUN Figure 34. Main, GFCI, and Aux Circuit Breakers ONEmergency Shutdown Procedure DCA-15SPX4 - GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure To shutdown the generator use the following procedureService Daily DCA-15SPX4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped General InspectionAir Removal DCA-15SPX4 - MAINTENANCECleaning the Fuel Strainer Check Oil LevelFigure 36. Battery Charger JacketWater Heater Power Connections DCA-15SPX4 - MAINTENANCEBrakes DCA-15SPX4 -TRAILER MAINTENANCEBrake Adjustment Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD DCA-15SPX4 -TRAILER MAINTENANCETires/Wheels/Lug Nuts TireWear/InflationFigure 39. Wheel Lug Nuts Tightening Sequence DCA-15SPX4 -TRAILER MAINTENANCELug Nut Torque Requirements DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 - PAGEDCA-15SPX4 - GENERATORWIRING DIAGRAM Figure 40. Generator Wiring DiagramDCA-15SPX4 - ENGINEWIRING DIAGRAM Figure 41. Engine Wiring DiagramSYMPTOM DCA-15SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM DCA-15SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-15SPX4 -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMINDICATION DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE SUGGESTED REPAIRSPART NO. Column DCA-15SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. ColumnDCA-15SPX4WHISPERWATTGENERATOR W/KUBOTAV2203-M DIESEL ENGINE DCA-15SPX4 - SUGGESTED SPARE PARTSDescription 1 TO 3 UNITSDCA-15SPX4 - GENERATOR ASSY DCA-15SPX4 - GENERATOR ASSY PART NAMEREMARKS HEX SOCKET HEAD CAP SCREWDCA-15SPX4 - CONTROL PANEL ASSY CONTROL PANEL ASSYREMARKS DCA-15SPX4 - CONTROL PANEL ASSYPART NAME CONTROL PANEL ASSYDCA-15SPX4 - CONTROL PANEL ASSY REMARKS DCA-15SPX4 - CONTROL PANEL ASSYPART NAME ENGINE CONTROL UNITDCA-15SPX4 - OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYOUTPUT TERMINAL ASSY DCA-15SPX4 - OUTPUTTERMINAL ASSYPART NAME SET BOARD, OUTPUT TERMINALDCA-15SPX4 - ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYREMARKS DCA-15SPX4 - ENGINE AND RADIATOR ASSYPART NAME FAN BELT.................................................. 1 ......... REPLACES P/NDCA-15SPX4 - ENGINE AND RADIATOR ASSY PAGE 58 - DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09DCA-15SPX4 - ENGINE AND RADIATOR ASSY PART NAMEDCA-15SPX4 - BATTERY ASSY BATTERY ASSYBATTERY DCA-15SPX4 - BATTERY ASSYPART NAME DCA-15SPX4 -MUFFLER ASSY MUFFLER ASSYREMARKS DCA-15SPX4 -MUFFLER ASSYPART NAME GASKETDCA-15SPX4 - FUELTANK ASSY FUEL TANK ASSYREMARKS DCA-15SPX4 - FUELTANK ASSYPART NAME FUEL TANKDCA-15SPX4 - ENCLOSURE ASSY ENCLOSURE ASSYDCA-15SPX4 - ENCLOSURE ASSY PART NAMEDCA-15SPX4 - ENCLOSURE ASSY DCA-15SPX4 - ENCLOSURE ASSY PART NAMEDCA-15SPX4 -RUBBER SEAL ASSY RUBBER SEALS ASSYDCA-15SPX4 -RUBBER SEAL ASSY PART NAMEDCA-15SPX4 - NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYDCA-15SPX4 - NAME PLATE AND DECALS ASSY PART NAMESPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly 2. ToobtainaReturnMaterialAuthorizationNOTE PAGE MQ Power HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Contact mqpower@multiquip.com