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Multiquip operation manual DCA-15SPX4 - GENERATOR ASSY

Models: DCA-15SPX4

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DCA-15SPX4 — GENERATOR ASSY.

DCA-15SPX4 — GENERATOR ASSY.

PAGE 48 — DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09)

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Multiquip operation manual DCA-15SPX4 - GENERATOR ASSY

Contents

OPERATION AND PARTS MANUAL MODEL DCA-15SPX4WHISPERWATTTM SERIES 60 Hz GENERATORPROPOSITION 65WARNING Diesel engine exhaust and some ofNOTE PAGE TABLE OF CONTENTS Specification and partCOMPONENT DRAWINGS NOTEnumber are subject to change without noticePARTS ORDERING PROCEDURES When ordering parts, please supplyOrdering parts has never been easier Choose from three easy optionsDCA-15SPX4 - SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications 15 KWDCA-15SPX4 - DIMENSIONS TOP, SIDE AND FRONT Figure 1. DimensionsTABLE 3. DIMENSIONS MQPOWERDCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorDCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSGeneral Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Maintenance Safety Power Cord SafetyGrounding Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONBattery Safety DANGER - EXPLOSION HAZARDSDCA-15SPX4 - RULES FOR SAFE OPERATION WARNING - BURN HAZARDSDANGER-Electrocution Hazards DANGER-Lethal Exhaust Gas HazardsDANGER DCA-15SPX4 - RULES FOR SAFE OPERATIONTowing and Transporting Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONNOTE PAGE DCA-15SPX4 - INSTALLATION Figure 2.Typical Generator Grounding ApplicationDCA-15SPX4 - INSTALLATION Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDDCA-15SPX4 - GENERAL INFORMATION GeneratorGenerator Control Panel Output Terminal PanelDCA-15SPX4 - MAJOR COMPONENTS Figure 3. Major Components1 Air Filter Assembly 2 Muffler Assembly 3 Engine and Radiator Assembly 4 Generator AssemblyDCA-15SPX4 - GENERATOR CONTROL PANEL Figure 4. Generator Control PanelINCREASE DECREASEDCA-15SPX4 - GENERATOR CONTROL PANEL DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal FamiliarizationFigure 5. Output Terminal Panel Output Terminal PanelDCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION 120VAC GFCI ReceptacleL5-30RTwist Lock 120VAC Receptacle Figure 6. G.F.C.I. ReceptacleConnecting Loads Figure 11. Connecting LoadsDCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION Single Phase Load Table 5. Power Factor By LoadDCA-15SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGE DANGER - ELECTRICAL SYSTEM HAZARDSFigure 12. Output Terminal Lugs 120 VAC Single Phase Connections Figure 16. Output Terminal Lugs 240 VAC Single Phase ConnectionsDCA-15SPX4 - GAUGE READING/TERMINAL PANEL CONNECTIONS UNV Terminal Output VoltagesDCA-15SPX4 - SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-15SPX4 - SETUP Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figures 21 andCleaning the Radiator Air CleanerTable 10. Anti-Freeze Operating Temperatures Coolant Antifreeze/Summer Coolant/WaterBattery Battery Cable InstallationCAUTION - BATTERY SERVICING SAFETY WiringDCA-15SPX4 - GENERATOR START-UP PROCEDURE Start-up ProcedureFigure 27. Speed Control Switch START/IDLE Figure 28. Ignition SwitchDCA-15SPX4 - GENERATOR START-UP PROCEDURE Figure 30. Speed Control Switch RUNFigure 32. Voltmeter Figure 33. Voltage Adjust Control Knob Figure 34. Main, GFCI, and Aux Circuit Breakers ONDCA-15SPX4 - GENERATOR SHUT-DOWN PROCEDURES Normal Shutdown ProcedureEmergency Shutdown Procedure To shutdown the generator use the following procedureDCA-15SPX4 - MAINTENANCE Air Cleaner with Dust Indicator If EquippedService Daily General InspectionDCA-15SPX4 - MAINTENANCE Cleaning the Fuel StrainerAir Removal Check Oil LevelFigure 36. Battery Charger JacketWater Heater Power Connections DCA-15SPX4 - MAINTENANCEDCA-15SPX4 -TRAILER MAINTENANCE Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-15SPX4 -TRAILER MAINTENANCE Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationDCA-15SPX4 -TRAILER MAINTENANCE Lug Nut Torque RequirementsFigure 39. Wheel Lug Nuts Tightening Sequence DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 - PAGEDCA-15SPX4 - GENERATORWIRING DIAGRAM Figure 40. Generator Wiring DiagramDCA-15SPX4 - ENGINEWIRING DIAGRAM Figure 41. Engine Wiring DiagramDCA-15SPX4 -TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-15SPX4 -TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMDCA-15SPX4 -TROUBLESHOOTING GENERATOR TABLE 17. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODES TABLE 18. FAILURE DIAGNOSIS LAMP CODEINDICATION SUGGESTED REPAIRSDCA-15SPX4 - EXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnDCA-15SPX4 - SUGGESTED SPARE PARTS DescriptionDCA-15SPX4WHISPERWATTGENERATOR W/KUBOTAV2203-M DIESEL ENGINE 1 TO 3 UNITSDCA-15SPX4 - GENERATOR ASSY PART NAME REMARKSDCA-15SPX4 - GENERATOR ASSY HEX SOCKET HEAD CAP SCREWDCA-15SPX4 - CONTROL PANEL ASSY CONTROL PANEL ASSYDCA-15SPX4 - CONTROL PANEL ASSY PART NAMEREMARKS CONTROL PANEL ASSYDCA-15SPX4 - CONTROL PANEL ASSY DCA-15SPX4 - CONTROL PANEL ASSY PART NAMEREMARKS ENGINE CONTROL UNITDCA-15SPX4 - OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYDCA-15SPX4 - OUTPUTTERMINAL ASSY PART NAMEOUTPUT TERMINAL ASSY SET BOARD, OUTPUT TERMINALDCA-15SPX4 - ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYDCA-15SPX4 - ENGINE AND RADIATOR ASSY PART NAMEREMARKS FAN BELT.................................................. 1 ......... REPLACES P/NDCA-15SPX4 - ENGINE AND RADIATOR ASSY PAGE 58 - DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09DCA-15SPX4 - ENGINE AND RADIATOR ASSY PART NAMEDCA-15SPX4 - BATTERY ASSY BATTERY ASSYDCA-15SPX4 - BATTERY ASSY BATTERYPART NAME DCA-15SPX4 -MUFFLER ASSY MUFFLER ASSYDCA-15SPX4 -MUFFLER ASSY PART NAMEREMARKS GASKETDCA-15SPX4 - FUELTANK ASSY FUEL TANK ASSYDCA-15SPX4 - FUELTANK ASSY PART NAMEREMARKS FUEL TANKDCA-15SPX4 - ENCLOSURE ASSY ENCLOSURE ASSYDCA-15SPX4 - ENCLOSURE ASSY PART NAMEDCA-15SPX4 - ENCLOSURE ASSY DCA-15SPX4 - ENCLOSURE ASSY PART NAMEDCA-15SPX4 -RUBBER SEAL ASSY RUBBER SEALS ASSYDCA-15SPX4 -RUBBER SEAL ASSY PART NAMEDCA-15SPX4 - NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYDCA-15SPX4 - NAME PLATE AND DECALS ASSY PART NAMETERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchasesonlySPECIAL EXPEDITING SERVICE 2. ToobtainaReturnMaterialAuthorizationNOTE PAGE HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGMQ Power Contact mqpower@multiquip.com