Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-15SPX4 operation manual Note Page

Models: DCA-15SPX4

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DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 3

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Multiquip DCA-15SPX4 operation manual Note Page

Contents

60 Hz GENERATOR OPERATION AND PARTS MANUALMODEL DCA-15SPX4 WHISPERWATTTM SERIESDiesel engine exhaust and some of PROPOSITION 65WARNINGNOTE PAGE NOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easier15 KW DCA-15SPX4 - SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsMQPOWER DCA-15SPX4 - DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions TABLE 3. DIMENSIONSWhisperwatt Generator DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA-15SPX4 - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGGeneral Safety DCA-15SPX4 - RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL DCA-15SPX4 - RULES FOR SAFE OPERATION Maintenance SafetyPower Cord Safety Grounding SafetyWARNING - BURN HAZARDS Battery SafetyDANGER - EXPLOSION HAZARDS DCA-15SPX4 - RULES FOR SAFE OPERATIONDCA-15SPX4 - RULES FOR SAFE OPERATION DANGER-Electrocution HazardsDANGER-Lethal Exhaust Gas Hazards DANGERDCA-15SPX4 - RULES FOR SAFE OPERATION Towing and Transporting SafetyNOTE PAGE Figure 2.Typical Generator Grounding Application DCA-15SPX4 - INSTALLATIONCAUTION - EXHAUST HAZARD DCA-15SPX4 - INSTALLATIONOutdoor Installation Indoor InstallationOutput Terminal Panel DCA-15SPX4 - GENERAL INFORMATIONGenerator Generator Control Panel3 Engine and Radiator Assembly 4 Generator Assembly DCA-15SPX4 - MAJOR COMPONENTSFigure 3. Major Components 1 Air Filter Assembly 2 Muffler AssemblyDECREASE DCA-15SPX4 - GENERATOR CONTROL PANELFigure 4. Generator Control Panel INCREASEDCA-15SPX4 - GENERATOR CONTROL PANEL Output Terminal Panel DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Figure 5. Output Terminal PanelFigure 6. G.F.C.I. Receptacle DCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacle L5-30RTwist Lock 120VAC ReceptacleConnecting Loads Figure 11. Connecting LoadsDCA-15SPX4 - OUTPUT TERMINAL PANEL FAMILIARIZATION DANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadTable 5. Power Factor By Load DCA-15SPX4 - LOAD APPLICATION/MAXIMUM AMPERAGEUNV Terminal Output Voltages Figure 12. Output Terminal Lugs 120 VAC Single Phase ConnectionsFigure 16. Output Terminal Lugs 240 VAC Single Phase Connections DCA-15SPX4 - GAUGE READING/TERMINAL PANEL CONNECTIONSFuel Check DCA-15SPX4 - SETUPCircuit Breakers Lubrication OilFigures 21 and DCA-15SPX4 - SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Table 10. Anti-Freeze Operating TemperaturesWiring BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYFigure 28. Ignition Switch DCA-15SPX4 - GENERATOR START-UP PROCEDUREStart-up Procedure Figure 27. Speed Control Switch START/IDLEFigure 34. Main, GFCI, and Aux Circuit Breakers ON DCA-15SPX4 - GENERATOR START-UP PROCEDUREFigure 30. Speed Control Switch RUN Figure 32. Voltmeter Figure 33. Voltage Adjust Control KnobTo shutdown the generator use the following procedure DCA-15SPX4 - GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureGeneral Inspection DCA-15SPX4 - MAINTENANCEAir Cleaner with Dust Indicator If Equipped Service DailyCheck Oil Level DCA-15SPX4 - MAINTENANCECleaning the Fuel Strainer Air RemovalDCA-15SPX4 - MAINTENANCE Figure 36. Battery Charger JacketWater Heater Power ConnectionsHydraulic Surge Brakes DCA-15SPX4 -TRAILER MAINTENANCEBrake Adjustment BrakesTireWear/Inflation DCA-15SPX4 -TRAILER MAINTENANCETires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDDCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 - PAGE DCA-15SPX4 -TRAILER MAINTENANCELug Nut Torque Requirements Figure 39. Wheel Lug Nuts Tightening SequenceFigure 40. Generator Wiring Diagram DCA-15SPX4 - GENERATORWIRING DIAGRAMFigure 41. Engine Wiring Diagram DCA-15SPX4 - ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-15SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-15SPX4 -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-15SPX4 -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMSUGGESTED REPAIRS DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT LAMP CODESTABLE 18. FAILURE DIAGNOSIS LAMP CODE INDICATIONQTY. Column DCA-15SPX4 - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. Column1 TO 3 UNITS DCA-15SPX4 - SUGGESTED SPARE PARTSDescription DCA-15SPX4WHISPERWATTGENERATOR W/KUBOTAV2203-M DIESEL ENGINEDCA-15SPX4 - GENERATOR ASSY HEX SOCKET HEAD CAP SCREW PART NAMEREMARKS DCA-15SPX4 - GENERATOR ASSYCONTROL PANEL ASSY DCA-15SPX4 - CONTROL PANEL ASSYCONTROL PANEL ASSY DCA-15SPX4 - CONTROL PANEL ASSYPART NAME REMARKSDCA-15SPX4 - CONTROL PANEL ASSY ENGINE CONTROL UNIT DCA-15SPX4 - CONTROL PANEL ASSYPART NAME REMARKSOUTPUT TERMINAL ASSY DCA-15SPX4 - OUTPUTTERMINAL ASSYSET BOARD, OUTPUT TERMINAL DCA-15SPX4 - OUTPUTTERMINAL ASSYPART NAME OUTPUT TERMINAL ASSYENGINE AND RADIATOR ASSY DCA-15SPX4 - ENGINE AND RADIATOR ASSYFAN BELT.................................................. 1 ......... REPLACES P/N DCA-15SPX4 - ENGINE AND RADIATOR ASSYPART NAME REMARKSPAGE 58 - DCA-15SPX4- OPERATION MANUAL - REV. #0 02/17/09 DCA-15SPX4 - ENGINE AND RADIATOR ASSYPART NAME DCA-15SPX4 - ENGINE AND RADIATOR ASSYBATTERY ASSY DCA-15SPX4 - BATTERY ASSYDCA-15SPX4 - BATTERY ASSY BATTERYPART NAME MUFFLER ASSY DCA-15SPX4 -MUFFLER ASSYGASKET DCA-15SPX4 -MUFFLER ASSYPART NAME REMARKSFUEL TANK ASSY DCA-15SPX4 - FUELTANK ASSYFUEL TANK DCA-15SPX4 - FUELTANK ASSYPART NAME REMARKSENCLOSURE ASSY DCA-15SPX4 - ENCLOSURE ASSYPART NAME DCA-15SPX4 - ENCLOSURE ASSYDCA-15SPX4 - ENCLOSURE ASSY PART NAME DCA-15SPX4 - ENCLOSURE ASSYRUBBER SEALS ASSY DCA-15SPX4 -RUBBER SEAL ASSYPART NAME DCA-15SPX4 -RUBBER SEAL ASSYNAMEPLATE AND DECALS ASSY DCA-15SPX4 - NAMEPLATE AND DECALS ASSYPART NAME DCA-15SPX4 - NAME PLATE AND DECALS ASSY2. ToobtainaReturnMaterialAuthorization TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly SPECIAL EXPEDITING SERVICENOTE PAGE Contact mqpower@multiquip.com HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power