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manual DCA-300SSK - ENGINE WIRING DIAGRAM S/N 3701674 AND ABOVE
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DCA-300SSK
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Troubleshooting
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DCA-300SSK -TRAILER-WIRING DIAGRAM
Warranty
Dimension
Maintenance
240V Configuration
Connecting Loads
Page 57
Image 57
DCA-300SSK
— ENGINE WIRING DIAGRAM (S/N 3701674 AND ABOVE)
Figure 81. Engine Wiring Diagram (S/N 3701674 and Above)
DCA-300SSK
SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 57
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Page 58
Page 57
Image 57
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Contents
OPERATION AND PARTS MANUAL
MODELS
PARTS LIST NO. C2871300704 SERIAL NO. 3708297~
WHISPERWATTTM SERIES
Page
WARRANTYDEPARTMENT
SERVICE DEPARTMENT
PARTS DEPARTMENT
TECHNICAL ASSISTANCE
Specification and part
TABLE OF CONTENTS
NOTEnumber are subject to change without notice
MQPower DCA-300SSK SERIES AC Generator
Here’s how to get help
PARTS ORDERING PROCEDURES
Direct TOLL-FREE access to our Parts Department
When ordering parts please supply the following information
Table 1. Generator Specifications
DCA-300SSK SERIES - SPECIFICATIONS
Table 2. Engine Specifications
1800
Figure 1. Dimensions
DCA-300SSK SERIES - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension in. mm
HAZARD SYMBOLS
DCA-300SSK SERIES - SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
Whisperwatt Generator
WARNING - ROTATING PARTS
DCA-300SSK SERIES - SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
General Safety
DCA-300SSK SERIES - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
DCA-300SSK SERIES - RULES FOR SAFE OPERATION
Electrical Safety
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Battery Safety
Maintenance Safety
DCA-400SSVU - RULES FOR SAFE OPERATION
DANGER - EXPLOSION HAZARDS
Towing & Transporting Safety
DCA-400SSVU - RULES FOR SAFE OPERATION
Emergencies
Figure 2. Generator Decals
DCA-300SSK SERIES - GENERATOR DECALS
Figure 3. Generator Decals
DCA-300SSK SERIES - GENERATOR DECALS
Figure 4. Typical Generator Grounding Application
DCA-300SSK SERIES - INSTALLATION
Outdoor Installation
DCA-300SSK SERIES - INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA-300SSK FAMILIARIZATION Generator
DCA-300SSK SERIES - GENERAL INFORMATION
Engine Control Panel
Generator Control Panel
Table 4. Generator Major Components
DCA-300SSK SERIES - MAJOR COMPONENTS
Figure 5. Major Components
ITEM NO
DCA-300SSK - GENERATOR CONTROL PANEL
S/N 3701673 and Below S/N 3701674 and Above
Figure 6. Generator Control Panel
DCA-300SSK - GENERATOR CONTROL PANEL
DCA-300SSK - ENGINE OPERATING PANEL
S/N 3701673 and Below S/N 3701674 and Above
Figure 7. Engine Operating Panels
DCA-300SSK - ENGINE OPERATING PANEL
Output Terminal Familiarization
DCA-300SSK SERIES - OUTPUT TERMINAL PANEL FAMILIARIZATION
The “Output Terminal Panel ” Figure 8 is provided with the following
Output Terminal Panel
DCA-300SSK SERIES - OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacles
Figure 11. Voltage Regulator Control Knob
Figure 9. G.F.C.I. Receptacle
Maximum Power Output KW
Connecting Loads
Over Current Relay
Figure 12. Connecting Loads
Three Phase Load
Single Phase Load
DCA-300SSK SERIES - LOAD APPLICATION
DANGER - ELECTRICAL SYSTEM HAZARDS
Table 9. Generator Ampere Ratings ⎯ 3∅
DCA-300SSK SERIES - GENERATOR OUTPUTS
Table 7. Generator Available Voltages
Generator OutputVoltages
DCA-300SSK SERIES - GENERATOR OUTPUTS/GAUGE READING
How to Read the Output Terminal Gauge
Maximum Amps
Table 10. Generator Maximum Amps
UVWO Terminal Output Voltages
DCA-300SSK SERIES - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-240V UVWO Terminal Output Voltages
1Ø-240V UVWO Terminal Output Voltages
1Ø-480V UVWO Terminal Output Voltages
3Ø-480V UVWO Terminal Output Voltages
1Ø-277V UVWO Terminal Output Voltages
Figure 25. Voltage Change-Over Board 480V Configuration
Table 11. Recommended Motor Oil
DCA-300SSK SERIES - PRE-SETUP
Circuit Breakers
Lubrication Oil
Refueling Procedure
DCA-300SSK SERIES - PRE-SETUP
CAUTION - REFUELINGTRAILER FUELTANK
WARNING - RESPIRATORY HAZARDS
DO NOT wait for fuel to rise in filler neck. See Figure
DCA-300SSK SERIES - PRE-SETUP
Cleaning the Radiator
DCA-300SSK SERIES - PRE-SETUP
Air Cleaner
must be less than 50%
Battery Cable Installation
Battery
CAUTION - BATTERY SERVICING SAFETY
Wiring
handle
DCA-300SSK SERIES - GEN. START-UP PROCEDURE MANUAL
CAUTION - LETHAL EXHAUST HAZARD
WARNING - STARTINGTHE GENERATOR
DCA-300SSK SERIES - GENERATOR START-UP PROCEDURE MANUAL
6. Set the battery ON/OFF switch Figure 43 to the “ON” position
9. Place the engine throttle control in the “LOW” position Figure
Figure 53. Coolant Temperature Gauge
DCA-300SSK SERIES - GENERATOR START-UP PROCEDURE MANUAL
Figure 52. Oil Pressure Gauge
Figure 55. Main, Aux. and GFCI Circuit Breakers ON
DCA-300SSK SERIES - GENERATOR START-UP PROCEDURE MANUAL
Operating Panel S/N 3701673 and below
Figure 60. Engine Speed Switch Low
Figure 61. Auto-Off/Reset-Manual Switch
CAUTION - BACKUP GENERATOR USE
DCA-300SSK SERIES - GEN. START-UP PROCEDURE AUTO MODE
2. Set the battery ON/OFF switch Figure 64 to the “ON” position
WARNING - AUTO MODE MAINTENANCE
Emergency Shutdown Procedure
DCA-300SSK SERIES - GEN. SHUT-DOWN PROCEDURE MANUAL
Engine Shutdown Controller S/N 3701674~
WARNING - SHUTTING DOWNTHE GENERATOR
NOTE PAGE
TABLE 13. INSPECTION / MAINTENANCE
DCA-300SSK SERIES - MAINTENANCE
10 Hrs
250 Hrs
Service Daily
DCA-300SSK SERIES - MAINTENANCE
Cleaning the Fuel Strainer
General Inspection
Changing Oil
Flushing Out Radiator and Changing Coolant
Replacing Fuel Filter
DCA-300SSK SERIES - MAINTENANCE
Greasing
Cleaning Breather Element
Generator Storage
Removal From Long Term Storage
NOTEapplied to the generators internal battery charger
DCA-300SSK SERIES - MAINTENANCE
Trailer Maintenance
DCA-300SSK SERIES -TRAILER MAINTENANCE
Brakes
Brake Adjustment
Hydraulic Surge Brakes
Actuator
CAUTION - EYESIGHT HAZARD
Tires/Wheels/Lug Nuts
Suspension
Tire Wear/Inflation
Lug Nut Torque Requirements
DCA-300SSK SERIES -TRAILER MAINTENANCE
Figure 76. Wheel Lug Nuts Tightening Sequence
Table 17. Tire Torque Requirements
Figure 77. Trailer/Towing Vehicle Wiring Diagram
DCA-300SSK -TRAILER-WIRING DIAGRAM
Figure 78. Generator Wiring Diagram
DCA-300SSK - GENERATORWIRING DIAGRAM
Figure 79. Engine Wiring Diagram S/N 3696506 and Below
DCA-300SSK- ENGINEWIRING DIAGRAM S/N 3696506 AND BELOW
Figure 80. Engine Wiring Diagram S/N
DCA-300SSK - ENGINE WIRING DIAGRAM S/N3696507TO
Figure 81. Engine Wiring Diagram S/N 3701674 and Above
DCA-300SSK - ENGINE WIRING DIAGRAM S/N 3701674 AND ABOVE
TABLE 18. ENGINE TROUBLESHOOTING
DCA-300SSK -TROUBLESHOOTING ENGINE
Engine does not start
Starter does not run
TABLE 18. ENGINE TROUBLESHOOTING CONTINUED
DCA-300SSK -TROUBLESHOOTING ENGINE
Engine revolution is not
smooth
TABLE 19. GENERATOR TROUBLESHOOTING
DCA-300SSK -TROUBLESHOOTING GENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-300SSK -TROUBLESHOOTING ENGNE CONTROLLER
Solution
Sympton
NO. Column
EXPLANATION OF CODE IN REMARKS COLUMN
PART NO. Column
QTY. Column
1 to 5 Units
DCA-300SSK - SUGGESTED SPARE PARTS
Description
DCA-300SSKW/KOMATSU SA6D125E-2/ SAA6D125E-2
GENERATOR ASSY
DCA-300SSK GENERATOR ASSY
PART NAME
REMARKS
DCA-300SSK GENERATOR ASSY
DCA-300SSK GENERATOR ASSY
PART NAME
DCA-300SSK GENERATOR ASSY
REMARKS
S/N3691259 TO
CONTROL BOX ASSY
DCA-300SSK CONTROL BOX ASSY
PART NAME
DCA-300SSK CONTROL BOX ASSY
REMARKS
C2214000102
CONTROL BOX ASSY. CONT
DCA-300SSK CONTROL BOX ASSY
PART NAME
DCA-300SSK CONTROL BOX ASSY
REMARKS
RA20A2SE102BJ 2W 1K OHM
DCA-300SSK CONTROL BOX ASSY
PART NAME
DCA-300SSK CONTROL BOX ASSY
REMARKS
ECU9988N300/400
ENGINE & RADIATOR ASSY. S/N 3697258 AND BELOW
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3697258 AND BELOW
PART NAME
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3697258 AND BELOW
REMARKS
REPLACES C2924200014
ENGINE & RADIATOR ASSY. UP TO S/N3697258
DCA-300SSK ENGINE & RADIATOR ASSY. UPTO S/N3697258
PART NAME
DCA-300SSK ENGINE & RADIATOR ASSY. UPTO S/N3697258
ENGINE & RADIATOR ASSY. S/N3691259 TO S/N
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3708270TO
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3708270TO
ELEMENT, AIR CLEANER, INNER/OUTER
PART NAME
REMARKS
ENGINE & RADIATOR ASSY. S/N 3708270 AND ABOVE
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3708270 AND ABOVE
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3708270 AND ABOVE
PART NAME
REMARKS
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3708270 AND ABOVE
PART NAME
DCA-300SSK ENGINE & RADIATOR ASSY. S/N 3708270 AND ABOVE
DCA-300SSK ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
S/N3701674~ UP TO S/N3701673
DCA-300SSK ENGINE OPERATING PANEL ASSY
PART NAME
REMARKS
DCA-300SSK OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
UP TO S/N3691258 S/N3691259~
DCA-300SSK OUTPUTTERMINAL ASSY
PART NAME
REMARKS
UP TO S/N3691258 S/N3691259~
DCA-300SSK OUTPUTTERMINAL ASSY
DCA-300SSK OUTPUTTERMINAL ASSY
PART NAME
REMARKS
ACTUATOR ASSY. S/N3701674~
DCA-300 SSK ACTUATOR ASSY
PART NAME
DCA-300 SSK ACTUATOR ASSY
REMARKS
ACTUATOR
BATTERY ASSY
DCA-300 SSK BATTERY ASSY
PART NAME
DCA-300 SSK BATTERY ASSY
MUFFLER ASSY
DCA-300SSK MUFFLER ASSY
DCA-300SSK MUFFLER ASSY
PART NAME
REMARKS
FUEL TANK ASSY
DCA-300SSK FUELTANK ASSY
DCA-300SSK FUELTANK ASSY
PART NAME
REMARKS
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
DCA-300SSK ENCLOSURE ASSY. UP TO S/N
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-300SSK ENCLOSURE ASSY. UPTO S/N
PART NAME
REMARKS
DCA-300SSK ENCLOSURE ASSY. UP TO S/N
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-300SSK ENCLOSURE ASSY. UPTO S/N
PART NAME
REMARKS
DCA-300SSK ENCLOSURE ASSY. UP TO S/N
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
DCA-300SSK ENCLOSURE ASSY. UPTO S/N
PART NAME
REMARKS
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
DCA-300SSK ENCLOSURE ASSY. S/N 3708297~
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
PART NAME
DCA-300SSK ENCLOSURE ASSY. S/N 3708297~
DCA-300SSK ENCLOSURE ASSY. S/N 3708297~
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
PART NAME
DCA-300SSK ENCLOSURE ASSY. S/N 3708297~
DCA-300SSK ENCLOSURE ASSY. S/N 3708297~
THE PART NUMBER ABOVE INDICATES DEFAULT COLOR
OF ORANGE. TO ORDER WITH DIFFERENT COLOR
PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER MQGR-GRAY
PART NAME
DCA-300SSK ENCLOSURE ASSY. S/N 3708297~
RUBBER SEAL ASSY
DCA-300SSK RUBBER SEAL ASSY
REMARKS
DCA-300SSK RUBBER SEAL ASSY
PART NAME
S/N3701674 AND ABOVE
OIL PIPING ASSY
DCA-300SSK OIL PIPING ASSY
PART NAME
DCA-300SSK OIL PIPING ASSY
NAMEPLATE AND DECALS
DCA-300SSK NAMEPLATE AND DECALS
DCA-300SSK NAMEPLATE AND DECALS
DECAL 3-PHASE OUTPUT TERMINAL
PART NAME
REMARKS
DCA-300SSK NAMEPLATE AND DECALS
DCA-300SSK NAME PLATE AND DECALS
PART NAME
REMARKS
DCA-300SSK NAMEPLATE AND DECALS
DCA-300SSK NAMEPLATE AND DECALS
PART NAME
REMARKS
Effective October 1
TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchasesonly
SPECIAL EXPEDITING SERVICE
NOTE PAGE
SERVICE DEPARTMENT
HERES HOW TO GET HELP
PARTS DEPARTMENT
TECHNICAL ASSISTANCE