Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA25USI manual Operation and Parts Manual, MODEL dca25USI, 60hz Whisperwatt generator

Models: DCA25USI

1 80

Download 80 pages 9.28 Kb

Page 1

Image 1

Operation and Parts Manual

MODEL dca25USI

60hz Whisperwatt™ generator

(isuzu AA-4LE2 DIESEL ENGINE)

PARTS LIST NO. M1871400104 parts list no. m1871400114c

Revision #3 (07/19/11)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Page 1

Image 1

Multiquip DCA25USI manual Operation and Parts Manual, This Manual Must Accompany The Equipment At All Times

Contents

Operation and Parts Manual PARTS LIST NO. M1871400104 parts list no. m1871400114cTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL dca25USIDiesel engine exhaust and some of proposition 65 warningReporting Safety Defects COMPONENT DRAWINGS Table of ContentsDCA25USI 60 Hz Generator 6-11Choose from three easy options Parts Ordering Procedures Ordering parts has never been easierWhen ordering parts, please supply Best Deal! Order via Internet Dealers OnlysaFeTY messages Safety InformationsaFeTY sYmBols DangergeneraTor saFeTY general saFeTYSafety Information „ never lubricate components or attempt service on a running machineSafety Information engine saFeTYDanger ToWing saFeTY FUel saFeTYSafety Information Dangergrounding safety eleCTriCal saFeTYpower Cord/Cable safety deathenvironmenTal saFeTY BaTTerY saFeTYSafety Information „ Use well-insulated gloves when picking up the batteryTable 1. Generator Specifications SpecificationsModel DCA25USITable 3. Dimensions DimensionsFigure 1. Dimensions TOP VIEWFigure 2. Typical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGenerator General InformationEngine Operating Panel Generator Control PanelTable 4. Generator Major Components Major ComponentsITEM NO Figure 3. Major Components„„Starter Relay „„Current Transformer „„Voltage Selector Switch Generator Control PanelThe Control Box is equipped with the following major components „„Over-Current Relay „„Automatic Voltage Regulator AVRFigure 5. Engine Operating Panel ENGINE OPERATING PANELOutput Terminal Familiarization OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Panel Terminal legs “O” and “Ground” are considered bonded grounds120 VAC GFCI Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOUTPUT TERMINAL PANEL FAMILIARIZATION Figure 7. G.F.C.I. ReceptacleOver Current Relay Connecting LoadsFigure 12. Over Current Relay Figure 11. Connecting Loads OUTPUT TERMINAL PANEL FAMILIARIZATIONThree Phase Load Single Phase LoadTable 5. Power Factor By Load Load ApplicationVoltage Selector Switch Locking Button Voltage Selector SwitchGENERATOR OUTPUTS Generator Output VoltagesGENERATOR OUTPUTS/gauge reading How to Read the ac ammeter and ac voltage gaugesAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingUVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONS3Ø-240/139 UVWO Terminal Output Voltages 3Ø-208V/1Ø-120V UVWO Terminal Output Voltages1Ø-240/120V UVWO Terminal Output Voltages 3Ø-480/277V UVWO Terminal Output VoltagesFigure 24. Voltage Selector Switch 3Ø-480/277V Position Figure 26. Voltage Selector Switch 1Ø-240/120V PositionCircuit Breakers inspection/SETUPLubrication Oil Fuel CheckONLY use #2 diesel fuel when refueling Refueling Procedureinspection/SETUP Figure 30. Only Fill on Level GroundAir Cleaner Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting GENERATOR START-UP PROCEDUREStarting Figure 38. Voltage Selector SwitchFigure 46. Coolant Temperature Gauge GENERATOR START-UP PROCEDUREFigure 43. Voltage Adjust Control Knob Figure 42. Frequency MeterNormal Shutdown Procedure GENERATOR SHUT-DOWN PROCEDURESEmergency Shutdown Procedure Air Cleaner with Dust Indicator MaintenanceGeneral Inspection Air CleanerFuel Addition Cleaning Inside the Fuel TankRemoving Water from the Fuel Tank Fuel Tank InspectionCheck Oil Level Radiator CleaningReplacing Oil Filter Flushing Out Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceBrakes Brake AdjustmentHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Trailer MaintenanceTrailer Maintenance Lug Nut Torque RequirementsFigure 58. Wheel Lug Nuts Tightening Sequence Table 18. Tire Torque RequirementsFigure 59. Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramFigure 60. Generator Wiring Diagram Generator Wiring DiagramFigure 61. Engine Wiring Diagram Engine Wiring DiagramEngine Wiring Diagram Table 19. Generator Troubleshooting Troubleshooting GeneratorSymptom Possible ProblemPage Explanation of Code in Remarks Column Sample partS liStNO. Column part NO. ColumndcA25usi WHISPERWATT GENERATOR with ISUZU AA-4LE2 DIESEL engine Suggested Spare Parts1 to 3 units DescriptionGENERATOR ASSY QTY. REMARKS PART NAMEGENERATOR ASSY HEX SOCKET HD CAP SCREWcontrol box ASSY control box ASSY REMARKSPART NAME AUTOMATIC VOLTAGE REGULATORcontrol box ASSY PART NAME control box ASSYREMARKS ENGINE AND RADIATOR ASSY PART NAME ENGINE AND RADIATOR ASSYREMARKS ENGINE AND RADIATOR ASSY. continued ENGINE AND RADIATOR ASSY. continued SENDER, OIL PRESSURE SWITCHPART NAME REMARKSOUTPUT TERMINAL ASSY PART NAME OUTPUT TERMINAL ASSYRECEPTACLE,CS6369 250V 50A REMARKSBATTERY ASSY PART NAME BATTERY ASSYREMARKS Muffler Assy PART NAME Muffler AssyREMARKS FUEL TANK ASSY PART NAME FUEL TANK ASSYREMARKS ENCLOSURE ASSY PART NAME ENCLOSURE ASSYREMARKS ENCLOSURE ASSY. continued PART NAME ENCLOSURE ASSY. continuedREMARKS ENCLOSURE ASSY. continued PART NAME ENCLOSURE ASSY. continuedREMARKS RUBBER SEALS ASSY RUBBER SEALS ASSY REMArksPART NAME NAMEPLATE AND DECALS ASSY PART NAME NAMEPLATE AND DECALS ASSYREMARKS SPECIAL EXPEDITING SERVICE Terms and Conditions of Sale - PartsPAYMENT TERMS FREIGHT POLICYPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department