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DCA25USI
manual
Engine and Radiator Assy
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DCA25USI
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Troubleshooting
Specifications
Install
Trailer Wiring Diagram
SaFeTY sYmBols
Administrator
Connecting Loads
Dimension
Maintenance
Inspection/SETUP
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ENGINE AND RADIATOR ASSY.
page 56 — DCA25Usi 60 hz Generator • operation and parts manual — rev. #3 (07/19/11)
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Contents
Parts List NO. M1871400104 parts list no. m1871400114c
Model dca25USI
Proposition 65 warning
Reporting Safety Defects
Administrator
Table of Contents
DCA25USI 60 Hz Generator
Choose from three easy options
SaFeTY sYmBols
Safety Information
SaFeTY messages
General saFeTY
GeneraTor saFeTY
If operating in speed ranges above the maximum allowable
Engine saFeTY
Restricted. If the air fl ow is
FUel saFeTY
ToWing saFeTY
never use fuel as a cleaning agent
From fuel vapors or if fuel is spilled on a hot engine
EleCTriCal saFeTY
Grounding safety
Power Cord/Cable safety
Death
BaTTerY saFeTY
EnvironmenTal saFeTY
Model Isuzu AA-4LE2 Tier 2 Certified
Specifications
Model
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
Mounting
Generator Grounding
General Information
Major Components
Item no
Generator Control Panel
Generator Control Panel
Engine Operating Panel
Output Terminal Panel is provided with the following
Output Terminal Familiarization
Terminal legs O and Ground are considered bonded grounds
Removing the Plastic Face Plate Hard Wire Hookup Panel
VAC Gfci Receptacles
Connecting Loads
Over Current Relay
Single Phase Load
Three Phase Load
Load Application
Type of Load
Voltage Selector Switch
Voltage Selector Switch Locking Button
Generator Output Voltages
Generator Amperage
How to Read the ac ammeter and ac voltage gauges
Generator OUTPUTS/gauge reading
AC Voltmeter Gauge Reading
AC Ammeter Gauge Reading
3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages
Uvwo Terminal Output Voltages
3Ø-240/139 Uvwo Terminal Output Voltages
3Ø-480/277V Uvwo Terminal Output Voltages
1Ø-240/120V Uvwo Terminal Output Voltages
Inspection/SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
Only use #2 diesel fuel when refueling
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Coolant Antifreeze/Summer Coolant/ Water
Operation in Freezing Weather
Battery
Battery Cable Installation
Wiring
Alternator
Engine’s exhaust contains harmful emissions
Before Starting
Starting
Coolant Temperature Gauge
Never stop the engine suddenly except in an emergency
Normal Shutdown Procedure
Emergency Shutdown Procedure
Air Cleaner with Dust Indicator
Maintenance
General Inspection Air Cleaner
Cleaning Inside the Fuel Tank
Fuel Addition
Removing Water from the Fuel Tank
Fuel Tank Inspection
Radiator Cleaning
Check Oil Level
Replacing Oil Filter
Flushing Out Radiator and Replacing Coolant
Coupler Type of hitch used on the trailer for towing
Trailer Maintenance
Trailer Maintenance
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Actuator
Suspension
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Lug Nut Torque Requirements
Never use an pneumatic air gun to tighten wheel lug nuts
Trailer Wiring Diagram
Trailer/Towing Vehicle Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Symptom Possible Problem Solution
Page
Explanation of Code in Remarks Column
Suggested Spare Parts
Qty Description
Generator Assy
B1110200602
7961025004
0601822630
8001070003
Control box Assy
M1215000612
0601808820
0021005080
0601823240
Control box Assy
0601808985 AC AMMETER, 0~50A/100A5A 0601801040
0601806859
0601801041
0601840121
Engine and Radiator Assy
B1925200254
897230-9390
8944567411
M1305200304
Engine and Radiator Assy
M9602000003
0150000018
M1312600204
0199901600
Output Terminal Assy
M1230700003
M9220000004
M9220000104
0039308000
Battery Assy
0602220185
M9310500014
M9103000304
0602220920
Muffler Assy
M1332000002
81000001 ~
M133200012
M1335000103
Fuel Tank Assy
M1365000302
0605505070
0605501071
0605516090
Enclosure Assy
M1415000502
M1414000402
M1495000104
M1415100202
Enclosure Assy
M1445300103
27A M1495300504
27B M1495300604
M1445400103
Enclosure Assy
51A C9312500004
52A 0030006000
M9112100504
0601850097
Rubber Seals Assy
REMArks
Nameplate and Decals Assy
M1512400002
M11240000A
M1512400102
M11240010A
Terms and Conditions of Sale Parts
Freight Policy
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