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Multiquip DCA25USI2XF, DCA25USIXF operation manual Generator Wiring Diagram

Models: DCA25USI2XF DCA25USIXF

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GENERATOR WIRING DIAGRAM

GENERATOR WIRING DIAGRAM

Figure 60. Generator Wiring Diagram

DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 45

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Multiquip DCA25USI2XF, DCA25USIXF operation manual Generator Wiring Diagram

Contents

PARTS LIST NO. M1873400204A DCA-25USI2 PARTS LIST NO. M1873400004A DCA-25USIOPERATION AND PARTS MANUAL MODEL DCA25USIXF MODEL DCA25USI2XFDiesel engine exhaust and some of PROPOSITION 65 WARNINGSpecification and part number are subject to change without notice TABLE OF CONTENTSDCA25USIXF/DCA25USI2XF 60 HZ ULTRA-SILENT GENERATORS COMPONENT DRAWINGSWhen ordering parts, please supply PARTS ORDERING PROCEDURESOrdering parts has never been easier Choose from three easy optionsSAFETY MESSAGES SAFETY INFORMATIONSAFETY SYMBOLS DANGERGENERATOR SAFETY GENERAL SAFETYﬁre extinguisher ﬁrst aid kitSAFETY INFORMATION ENGINE SAFETYDANGER „ NEVER operate the engine with heat shields or guards removedTOWING SAFETY FUEL SAFETYSAFETY INFORMATION DANGERGrounding Safety ELECTRICAL SAFETYPower Cord/Cable Safety SAFETY INFORMATIONENVIRONMENTAL SAFETY BATTERY SAFETYSAFETY INFORMATION DANGERSPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications Figure 1. Dimensions DIMENSIONSTABLE 3. DIMENSIONS Dimension in. mmFigure 2. Generator Decals DECALSDECALS Figure 3. Generator Decals ContinuedFigure 4. Typical Generator Grounding Application INSTALLATIONIndoor Installation Outdoor InstallationCAUTION - EXHAUST HAZARD MountingFAMILIARIZATION Generator GENERAL INFORMATIONEngine Operating Panel Generator Control PanelTable 4. Generator Major Components COMPONENTSFigure 5. Major Components 1 Muffler Assembly 2 Engine Assembly 3 Generator AssemblyFigure 6. Generator Control Panel GENERATOR CONTROL PANELFigure 7. Engine Operating Panel ENGINE OPERATING PANELOutput Terminal Panel OUTPUT TERMINAL PANELOutput Terminal Familiarization Figure 8. Output Terminal PanelFigure 9. G.F.C.I. Receptacle 120VAC GFCI ReceptaclesFigure 11.Voltage Regulator Control Knob Removing the Plastic Face Plate UVWO TerminalsFigure 13. Connecting Loads Connecting LoadsOver Current Relay Figure 14. Over Current RelayThree Phase Load Single Phase LoadLOAD APPLICATION DANGERFigure 15. Voltage Selector Switch Voltage Selector SwitchVoltage Selector Switch Locking Button GAUGE READING/TERMINAL PANEL CONNECTIONSReading Amperage Figure 16. Voltage Selector Switch 240/139V Three Phase PositionReading Voltage GAUGE READING/TERMINAL PANEL CONNECTIONSFigure 24. Voltage Selector Switch 240/139V Three-Phase Position Three-Phase PositionOUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages3Ø 480/277 Output Terminal Lug Voltages Figure 28. Voltage Selector Switch 240/120V Single-Phase Position1Ø 240V/120V Output Terminal Lug Voltages Three-Phase PositionCircuit Breakers SETUPLubrication Oil Fuel CheckWARNING - RESPIRATORY HAZARDS Refueling ProcedureFigure 32. Only Fill on Level Ground Figure 33. Fueling the GeneratorAir Cleaner Cleaning the RadiatorWARNING - BURN HAZARDS Fan Belt TensionBattery Cable Installation BatteryWiring Figure 37. Battery ConnectionsFigure 40. Voltage Selector Switch Start-up ProcedureFigure 41. Ignition Switch Pre-Heat Run Position Figure 42. Pre-Heat Indicator LampFigure 44. Frequency Meter Hz Figure 43. Ignition Switch Start PositionFigure 45. AC Voltmeter Figure 47. Ammeter No LoadFigure 48. Oil Pressure Gauge Figure 49. CoolantTemperature GaugeFigure 51. Main, AUX. and GFCI Circuit Breakers ON Figure 50. Engine TachometerEmergency Shut-down Procedure Normal Shut-down ProcedureFigure 54. Ignition Switch Off Position SHUTDOWNAir Cleaner with Dust Indicator MAINTENANCEService Daily General InspectionFeed Pump Strainer Cleaning Cleaning the Fuel StrainerAir Removal Check Oil LevelBrake Adjustment TRAILER MAINTENANCEBrakes Hydraulic Surge BrakesCAUTION - EYESIGHT HAZARD Tires/Wheels/Lug NutsTireWear/Inflation SuspensionFigure 57. Wheel Lug Nuts Tightening Sequence Lug Nut Torque RequirementsTRAILER MAINTENANCE Table 18. Tire Torque RequirementsFigure 58. Trailer/Towing Vehicle Wiring Diagram TRAILER WIRING DIAGRAMFigure 59A. Engine Wiring Diagram ENGINE WIRING DIAGRAMENGINE WIRING DIAGRAM Figure 59B. Engine Wiring DiagramContinuedFigure 60. Generator Wiring Diagram GENERATOR WIRING DIAGRAMTABLE 19. ENGINE TROUBLESHOOTING TROUBLESHOOTINGTROUBLESHOOTING TABLE 19. ENGINE TROUBLESHOOTING CONTINUEDTROUBLESHOOTING TABLE 20. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMPage EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LISTNO. Column PART NO. ColumnDescription SUGGESTED SPARE PARTSGENERATOR ASSY GENERATOR ASSYREMARKS PART NAMEGENERATOR ASSY HEX, SOCKET HEAD CAP SCREWCONTROL BOX ASSY. DCAUSIXF ONLY DCA25USIXF - CONTROL BOX ASSYDCA25USIXF - CONTROL BOX ASSY PART NAMEREMARKS DCA25USIXF - CONTROL BOX ASSY PART NAME DCA25USIXF - CONTROL BOX ASSYREMARKS S/N 8100587 AND ABOVECONTROL BOX ASSY. DCAUSI2XF ONLY DCA25USI2XF - CONTROL BOX ASSYDCA25USI2XF - CONTROL BOX ASSY PART NAMEREMARKS DCA25USI2XF - CONTROL BOX ASSY DCA25USI2XF - CONTROL BOX ASSY PART NAMEREMARKS ENGINE AND RADIATOR ASSY. DCAUSIXF ONLY DCA25USIXF - ENGINE AND RADIATOR ASSYDCA25USIXF - ENGINE AND RADIATOR ASSY PART NAMEREMARKS DCA25USIXF - ENGINE AND RADIATOR ASSY DCA25USIXF - ENGINE AND RADIATOR ASSY PART NAMEREMARKS ENGINE AND RADIATOR ASSY. DCAUSI2XF ONLY DCA25USI2XF - ENGINE AND RADIATOR ASSYDCA25USI2XF - ENGINE AND RADIATOR ASSY PART NAMEREMARKS DCA25USI2XF - ENGINE AND RADIATOR ASSY DCA25USI2XF - ENGINE AND RADIATOR ASSY PART NAMEREMARKS OUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSYPART NAME OUTPUT TERMINAL ASSYREMARKS SUPPORTER, CABLE OUTLET COVERBATTERY ASSY BATTERY ASSYBATTERY ASSY PART NAMEREMARKS MUFFLER ASSY. DCA-25USIXF ONLY DCA25USIXF - MUFFLER ASSYDCA25USIXF - MUFFLER ASSY PART NAMEREMARKS MUFFLER ASSY. DCA-25USI2XF ONLY DCA25USI2XF - MUFFLER ASSYDCA25USI2XF - MUFFLER ASSY PART NAMEREMARKS FUEL TANK ASSY FUEL TANK ASSYPART NAME FUEL TANK ASSYREMARKS FUEL FILTER ASSYENCLOSURE ASSY. DCA25USIXF ONLY DCA25USIXF - ECLOSURE ASSYPART NAME DCA25USIXF - ECLOSURE ASSYREMARKS S/N 8100001~8101465DCA25USIXF - ECLOSURE ASSY DCA25USIXF - ECLOSURE ASSY PART NAMEREMARKS DCA25USIXF - ECLOSURE ASSY DCA25USIXF - ECLOSURE ASSY PART NAMEREMARKS ENCLOSURE ASSY. DCA25USI2XF ONLY DCA25USI2XF - ECLOSURE ASSYPART NAME DCA25USI2XF - ECLOSURE ASSYDCA25USI2XF - ECLOSURE ASSY PART NAME DCA25USI2XF - ECLOSURE ASSYDCA25USI2XF - ECLOSURE ASSY FUEL LEAK DETECTED SWITCH DCA25USI2XF - ECLOSURE ASSYPART NAME RUBBER SEALS ASSY RUBBER SEALS ASSYRUBBER SEALS ASSY NAME PLATE ASSY NAMEPLATE AND DECALS ASSYPART NAME NAMEPLATE AND DECALS ASSYREMARKS DECAL GENERATOR CONTROL, DCAUSI2XF11. Credit issued will be applied to future purchasesonly TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department