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Multiquip GA-2.5H manual Note Page

Models: GA-2.5H

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NOTE PAGE

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 33

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Contents

MODEL GA-2.5H OPERATION AND PARTS MANUALPORTABLE AC GENERATOR Revision #5 03/04/08Page NOTE PAGE Controls and Indicators TABLE OF CONTENTSGenerator Assembly Control Box Assembly S/N 5496762 & belowWhen ordering parts, please supply PARTS ORDERING PROCEDURESChoose from three easy options Ordering parts has never been easierHAZARD SYMBOLS GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGEREquipment Damage GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSRotating Parts Hazards CAUTION Accidental Starting HazardsGA-3.6H- RULES FOR SAFE OPERATION GENERAL SAFETYDANGER Read this manualGrounding Safety Power Cord SafetyMaintenance Safety GA-2.5H - RULES FOR SAFE OPERATIONDANGER-ELECTROCUTION HAZARDS GA-2.5H - RULES FOR SAFE OPERATIONDEATH EmergenciesDimensions Approximate Table 1. Specifications GeneratorDry Net Weight Weight With FuelDimension L x W x H GA-2.5H - SPECIFICATIONS ENGINE Table 2. Specifications EngineModel Dry Net WeightFigure 1. Dimensions GA-2.5H - DIMENSIONSGA-2.5H FAMILIARIZATION Generator GA-2.5H - GENERAL INFORMATIONControl Box Excitation SystemSingle Phase Load - 60 Hz Table 3. Power Factor By LoadGA-2.5H - LOAD APPLICATION to units with S/N 5496763 and above GA-2.5H - CONTROLS AND INDICATORSto units with S/N 5496762 and below Figure 2A. Generator ComponentsFigure 2B. Generator Components GA-2.5H - CONTROLS AND INDICATORSMQ GA-2.5H - GENERATOR REFUELING DANGERFigure 3. Generator Refueling GA-2.5H - INSTALLATION Outdoor InstallationMounting GA-2.5H - INSTALLATION Connecting the GroundFigure 4. Generator Grounding General Inspection Prior to Operation Ground Power Tools GA-2.5H - PRE-INSPECTIONTable 4. Cable Selection 60 Hz, Single Phase Operation Extension CableDANGER EXPLOSIVE FUEL GA-2.5H - PRE-INSPECTION ENGINETable 5. Oil Type Before StartingFigure 12. Engine ON/OFF Switch ON GA-2.5H - INITIAL START-UP ENGINEBefore Starting the Engine Figure 9. Main Breaker OFF Position Starting the EngineFigure 15. 120 VAC GFCI Receptacle Connecting the Load GA-2.5H - INITIAL START-UP ENGINE/OPERATIONFigure 17. Engine ON/OFF Switch OFF Figure 14. AC Voltmeter 120 VACGenerator Storage MQ GA-2.5H - PREPARATION FOR LONG -TERM STORAGETable 6. Engine Maintenance Schedule MQ GA-2.5H - MAINTENANCE ENGINEFIRST EVERYCleaning the Fuel Strainer MQ GA-2.5H - MAINTENANCE ENGINEMaintenance ENGINE AIR CLEANERFigure 22. Generator/Engine Wiring Diagram S/N 5496762 and below GA-2.5H - WIRING DIAGRAM S/N 5496762 AND BELOWFigure 23. Generator/Engine Wiring Diagram S/N 5496763 and above GA-2.5H - WIRING DIAGRAM S/N 5496763 AND ABOVETABLE 7. ENGINE TROUBLESHOOTING GA-2.5H - TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 7. ENGINE TROUBLESHOOTING CONTINUED GA-2.5H - TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 8. GENERATOR TROUBLESHOOTING GA-2.5H - TROUBLESHOOTING GENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE NO. Column GA-2.5H - EXPLANATION OF CODE IN REMARKS COLUMNPART NO. Column QTY. ColumnGA-2.5H 1 TO 5 UNITS WITH HONDA GX160K1EMA2 ENGINE GA-2.5H - SUGGESTED SPARE PARTS1 to 5 Units DescriptionMachine Safety Decals GA-2.5H - NAMEPLATE AND DECALSGA-2.5H - NAMEPLATE AND DECALS PART NAMEREMARKS GENERATOR ASSY MQ GA-2.5H - GENERATOR ASSYPART NAME MQ GA-2.5H - GENERATOR ASSYREMARKS INCLUDES ITEMS WCONTROL BOX ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWPART NAME MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWREMARKS CONTROL BOX ASSY. S/N 5496762 AND BELOWCONTROL BOX ASSY. S/N 5496763 AND ABOVE MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEPART NAME MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEREMARKS L5-20R125V, 20APIPE FRAME ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWPART NAME MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWREMARKS BRACKET, MUFFLER COVERPIPE FRAME ASSY. S/N 5496763 AND ABOVE MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEMQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVE PART NAMEREMARKS CYLINDER HEAD ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYREMARKS GUIDE, IN. VALVE OVER SIZECYLINDER BARREL ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYREMARKS CYLINDER BARREL ASSYCRANKCASE COVER ASSY HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYREMARKS CRANKCASE COVER ASSYCRANKSHAFT ASSY HONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSYPART NAME PISTON ASSY HONDA GX160K1EMA2 ENGINE - PISTON ASSYHONDA GX160K1EMA2 ENGINE - PISTON ASSY PART NAMEQTY. REMARKS CAMSHAFT ASSY HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYREMARKS UP TO S/NRECOIL STARTER ASSY HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYQTY. REMARKS RECOIL STARTER ASSYFAN COVER ASSY HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYSPRING, CONTROL ADJUSTING HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYPART NAME REMARKSCARBURETOR ASSY HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYREMARKS USE FROM S/N BE67A AAIR CLEANER ASSY HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYSEPARATOR, AIR CLEANER HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYCASE COMP., AIR CLEANER PART NAMEMUFFLER ASSY HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYQTY. REMARKS SEAL, MUFFLER PROTECTORHONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSY HONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSY PART NAMEQTY. REMARKS IGNITION COIL ASSY HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYQTY. REMARKS CAP ASSY., NOISE SUPPRESSORGOVERNOR/CONTROL ASSY HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYREMARKS USE FROM S/N 4913230~5048024HONDA GX160K1EMA2 ENGINE - LABELS ASSY HONDA GX160K1EMA2 ENGINE - LABELS ASSY PART NAMEREMARKS 11. Credit issued will be applied to future purchases only TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department OPERATION AND PARTS MANUAL