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Multiquip GA-2.5H manual HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSY, Cylinder Barrel Assy

Models: GA-2.5H

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HONDA GX160K1EMA2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

PAGE 50 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08)

Page 50

Image 50

Multiquip GA-2.5H manual HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSY, Cylinder Barrel Assy

Contents

PORTABLE AC GENERATOR OPERATION AND PARTS MANUALMODEL GA-2.5H Revision #5 03/04/08Page NOTE PAGE Generator Assembly TABLE OF CONTENTSControls and Indicators Control Box Assembly S/N 5496762 & belowChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierSAFETY MESSAGE ALERT SYMBOLS GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERRotating Parts Hazards GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSEquipment Damage CAUTION Accidental Starting HazardsDANGER GENERAL SAFETYGA-3.6H- RULES FOR SAFE OPERATION Read this manualMaintenance Safety Power Cord SafetyGrounding Safety GA-2.5H - RULES FOR SAFE OPERATIONDEATH GA-2.5H - RULES FOR SAFE OPERATIONDANGER-ELECTROCUTION HAZARDS EmergenciesDry Net Weight Table 1. Specifications GeneratorDimensions Approximate Weight With FuelModel GA-2.5H - SPECIFICATIONS ENGINE Table 2. Specifications EngineDimension L x W x H Dry Net WeightGA-2.5H - DIMENSIONS Figure 1. DimensionsControl Box GA-2.5H - GENERAL INFORMATIONGA-2.5H FAMILIARIZATION Generator Excitation SystemGA-2.5H - LOAD APPLICATION Single Phase Load - 60 HzTable 3. Power Factor By Load to units with S/N 5496762 and below GA-2.5H - CONTROLS AND INDICATORSto units with S/N 5496763 and above Figure 2A. Generator ComponentsGA-2.5H - CONTROLS AND INDICATORS Figure 2B. Generator ComponentsFigure 3. Generator Refueling MQ GA-2.5H - GENERATOR REFUELINGDANGER Mounting GA-2.5H - INSTALLATIONOutdoor Installation Figure 4. Generator Grounding GA-2.5H - INSTALLATIONConnecting the Ground Table 4. Cable Selection 60 Hz, Single Phase Operation GA-2.5H - PRE-INSPECTIONGeneral Inspection Prior to Operation Ground Power Tools Extension CableTable 5. Oil Type GA-2.5H - PRE-INSPECTION ENGINEDANGER EXPLOSIVE FUEL Before StartingBefore Starting the Engine GA-2.5H - INITIAL START-UP ENGINEFigure 12. Engine ON/OFF Switch ON Figure 9. Main Breaker OFF Position Starting the EngineFigure 17. Engine ON/OFF Switch OFF GA-2.5H - INITIAL START-UP ENGINE/OPERATIONFigure 15. 120 VAC GFCI Receptacle Connecting the Load Figure 14. AC Voltmeter 120 VACMQ GA-2.5H - PREPARATION FOR LONG -TERM STORAGE Generator StorageFIRST MQ GA-2.5H - MAINTENANCE ENGINETable 6. Engine Maintenance Schedule EVERYMaintenance MQ GA-2.5H - MAINTENANCE ENGINECleaning the Fuel Strainer ENGINE AIR CLEANERGA-2.5H - WIRING DIAGRAM S/N 5496762 AND BELOW Figure 22. Generator/Engine Wiring Diagram S/N 5496762 and belowGA-2.5H - WIRING DIAGRAM S/N 5496763 AND ABOVE Figure 23. Generator/Engine Wiring Diagram S/N 5496763 and aboveSYMPTOM GA-2.5H - TROUBLESHOOTING ENGINETABLE 7. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM GA-2.5H - TROUBLESHOOTING ENGINETABLE 7. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM GA-2.5H - TROUBLESHOOTING GENERATORTABLE 8. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMNOTE PAGE PART NO. Column GA-2.5H - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. Column1 to 5 Units GA-2.5H - SUGGESTED SPARE PARTSGA-2.5H 1 TO 5 UNITS WITH HONDA GX160K1EMA2 ENGINE DescriptionGA-2.5H - NAMEPLATE AND DECALS Machine Safety DecalsREMARKS GA-2.5H - NAMEPLATE AND DECALSPART NAME MQ GA-2.5H - GENERATOR ASSY GENERATOR ASSYREMARKS MQ GA-2.5H - GENERATOR ASSYPART NAME INCLUDES ITEMS WMQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOW CONTROL BOX ASSY. S/N 5496762 AND BELOWREMARKS MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWPART NAME CONTROL BOX ASSY. S/N 5496762 AND BELOWMQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVE CONTROL BOX ASSY. S/N 5496763 AND ABOVEREMARKS MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEPART NAME L5-20R125V, 20AMQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOW PIPE FRAME ASSY. S/N 5496762 AND BELOWREMARKS MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWPART NAME BRACKET, MUFFLER COVERMQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVE PIPE FRAME ASSY. S/N 5496763 AND ABOVEREMARKS MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEPART NAME HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSY CYLINDER HEAD ASSYREMARKS HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYPART NAME GUIDE, IN. VALVE OVER SIZEHONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSY CYLINDER BARREL ASSYREMARKS HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYPART NAME CYLINDER BARREL ASSYHONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSY CRANKCASE COVER ASSYREMARKS HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYPART NAME CRANKCASE COVER ASSYHONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSY CRANKSHAFT ASSYPART NAME QTY. REMARKSHONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSY HONDA GX160K1EMA2 ENGINE - PISTON ASSY PISTON ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - PISTON ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYREMARKS HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYPART NAME UP TO S/NHONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSY RECOIL STARTER ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYPART NAME RECOIL STARTER ASSYHONDA GX160K1EMA2 ENGINE - FAN COVER ASSY FAN COVER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYSPRING, CONTROL ADJUSTING REMARKSHONDA GX160K1EMA2 ENGINE - CARBURETOR ASSY CARBURETOR ASSYREMARKS HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYPART NAME USE FROM S/N BE67A AHONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYCASE COMP., AIR CLEANER HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYSEPARATOR, AIR CLEANER PART NAMEHONDA GX160K1EMA2 ENGINE - MUFFLER ASSY MUFFLER ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYPART NAME SEAL, MUFFLER PROTECTORHONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSY QTY. REMARKS HONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSY IGNITION COIL ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYPART NAME CAP ASSY., NOISE SUPPRESSORHONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSY GOVERNOR/CONTROL ASSYREMARKS HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYPART NAME USE FROM S/N 4913230~5048024HONDA GX160K1EMA2 ENGINE - LABELS ASSY REMARKS HONDA GX160K1EMA2 ENGINE - LABELS ASSYPART NAME SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchases only PAYMENT TERMSNOTE PAGE Service Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING OPERATION AND PARTS MANUAL