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Multiquip GA-2.5H manual Note Page

Models: GA-2.5H

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NOTE PAGE

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 79

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Contents

Revision #5 03/04/08 OPERATION AND PARTS MANUALMODEL GA-2.5H PORTABLE AC GENERATORPage NOTE PAGE Control Box Assembly S/N 5496762 & below TABLE OF CONTENTSControls and Indicators Generator AssemblyOrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsDANGER GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION Accidental Starting Hazards GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSEquipment Damage Rotating Parts HazardsRead this manual GENERAL SAFETYGA-3.6H- RULES FOR SAFE OPERATION DANGERGA-2.5H - RULES FOR SAFE OPERATION Power Cord SafetyGrounding Safety Maintenance SafetyEmergencies GA-2.5H - RULES FOR SAFE OPERATIONDANGER-ELECTROCUTION HAZARDS DEATHWeight With Fuel Table 1. Specifications GeneratorDimensions Approximate Dry Net WeightDry Net Weight GA-2.5H - SPECIFICATIONS ENGINE Table 2. Specifications EngineDimension L x W x H ModelFigure 1. Dimensions GA-2.5H - DIMENSIONSExcitation System GA-2.5H - GENERAL INFORMATIONGA-2.5H FAMILIARIZATION Generator Control BoxTable 3. Power Factor By Load Single Phase Load - 60 HzGA-2.5H - LOAD APPLICATION Figure 2A. Generator Components GA-2.5H - CONTROLS AND INDICATORSto units with S/N 5496763 and above to units with S/N 5496762 and belowFigure 2B. Generator Components GA-2.5H - CONTROLS AND INDICATORSDANGER MQ GA-2.5H - GENERATOR REFUELINGFigure 3. Generator Refueling Outdoor Installation GA-2.5H - INSTALLATIONMounting Connecting the Ground GA-2.5H - INSTALLATIONFigure 4. Generator Grounding Extension Cable GA-2.5H - PRE-INSPECTIONGeneral Inspection Prior to Operation Ground Power Tools Table 4. Cable Selection 60 Hz, Single Phase OperationBefore Starting GA-2.5H - PRE-INSPECTION ENGINEDANGER EXPLOSIVE FUEL Table 5. Oil TypeFigure 9. Main Breaker OFF Position Starting the Engine GA-2.5H - INITIAL START-UP ENGINEFigure 12. Engine ON/OFF Switch ON Before Starting the EngineFigure 14. AC Voltmeter 120 VAC GA-2.5H - INITIAL START-UP ENGINE/OPERATIONFigure 15. 120 VAC GFCI Receptacle Connecting the Load Figure 17. Engine ON/OFF Switch OFFGenerator Storage MQ GA-2.5H - PREPARATION FOR LONG -TERM STORAGEEVERY MQ GA-2.5H - MAINTENANCE ENGINETable 6. Engine Maintenance Schedule FIRSTENGINE AIR CLEANER MQ GA-2.5H - MAINTENANCE ENGINECleaning the Fuel Strainer MaintenanceFigure 22. Generator/Engine Wiring Diagram S/N 5496762 and below GA-2.5H - WIRING DIAGRAM S/N 5496762 AND BELOWFigure 23. Generator/Engine Wiring Diagram S/N 5496763 and above GA-2.5H - WIRING DIAGRAM S/N 5496763 AND ABOVEPOSSIBLE PROBLEM GA-2.5H - TROUBLESHOOTING ENGINETABLE 7. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM GA-2.5H - TROUBLESHOOTING ENGINETABLE 7. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM GA-2.5H - TROUBLESHOOTING GENERATORTABLE 8. GENERATOR TROUBLESHOOTING SYMPTOMNOTE PAGE QTY. Column GA-2.5H - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnDescription GA-2.5H - SUGGESTED SPARE PARTSGA-2.5H 1 TO 5 UNITS WITH HONDA GX160K1EMA2 ENGINE 1 to 5 UnitsMachine Safety Decals GA-2.5H - NAMEPLATE AND DECALSPART NAME GA-2.5H - NAMEPLATE AND DECALSREMARKS GENERATOR ASSY MQ GA-2.5H - GENERATOR ASSYINCLUDES ITEMS W MQ GA-2.5H - GENERATOR ASSYPART NAME REMARKSCONTROL BOX ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWCONTROL BOX ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWPART NAME REMARKSCONTROL BOX ASSY. S/N 5496763 AND ABOVE MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEL5-20R125V, 20A MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEPART NAME REMARKSPIPE FRAME ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWBRACKET, MUFFLER COVER MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWPART NAME REMARKSPIPE FRAME ASSY. S/N 5496763 AND ABOVE MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEPART NAME MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEREMARKS CYLINDER HEAD ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYGUIDE, IN. VALVE OVER SIZE HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYPART NAME REMARKSCYLINDER BARREL ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYCYLINDER BARREL ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYPART NAME REMARKSCRANKCASE COVER ASSY HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYCRANKCASE COVER ASSY HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYPART NAME REMARKSCRANKSHAFT ASSY HONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSYHONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSY QTY. REMARKSPART NAME PISTON ASSY HONDA GX160K1EMA2 ENGINE - PISTON ASSYPART NAME HONDA GX160K1EMA2 ENGINE - PISTON ASSYQTY. REMARKS CAMSHAFT ASSY HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYUP TO S/N HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYPART NAME REMARKSRECOIL STARTER ASSY HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYRECOIL STARTER ASSY HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYPART NAME QTY. REMARKSFAN COVER ASSY HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYREMARKS HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYSPRING, CONTROL ADJUSTING PART NAMECARBURETOR ASSY HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYUSE FROM S/N BE67A A HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYPART NAME REMARKSAIR CLEANER ASSY HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYSEPARATOR, AIR CLEANER CASE COMP., AIR CLEANERMUFFLER ASSY HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYSEAL, MUFFLER PROTECTOR HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYPART NAME QTY. REMARKSHONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSY PART NAME HONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSYQTY. REMARKS IGNITION COIL ASSY HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYCAP ASSY., NOISE SUPPRESSOR HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYPART NAME QTY. REMARKSGOVERNOR/CONTROL ASSY HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYUSE FROM S/N 4913230~5048024 HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYPART NAME REMARKSHONDA GX160K1EMA2 ENGINE - LABELS ASSY PART NAME HONDA GX160K1EMA2 ENGINE - LABELS ASSYREMARKS PAYMENT TERMS TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchases only SPECIAL EXPEDITING SERVICENOTE PAGE OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department