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Multiquip GA-2.5H manual HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSY, Part Name, Remarks

Models: GA-2.5H

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HONDA GX160K1EMA2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.
NO	PART NO	PART NAME	QTY.	REMARKS
1	11300ZE1634	COVER ASSY, CRANKCASE	1	INCLUDES ITEMS W/*
3	11381ZH8801	GASKET, CASE COVER	1
4	15600ZE1003	CAP ASSY, OIL FILLER	1	INCLUDES ITEMS W/#
5	15600ZG4003	CAP, OIL FILLER	1
8#	15625ZE1003	GASKET, OIL FILLER CAP	1
9*	91201Z0T801	OIL SEAL, 25X41X6	1
10	9430108140	PIN, DOWEL 8X14	2
11	957010803200	BOLT, LANGE 8X32	6
12*	961006205000	BEARING, RADIAL BALL, 6205	1

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08) — PAGE 53

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Multiquip GA-2.5H manual HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSY, Part Name, Remarks, Crankcase Cover Assy

Contents

MODEL GA-2.5H OPERATION AND PARTS MANUALPORTABLE AC GENERATOR Revision #5 03/04/08Page NOTE PAGE Controls and Indicators TABLE OF CONTENTSGenerator Assembly Control Box Assembly S/N 5496762 & belowWhen ordering parts, please supply PARTS ORDERING PROCEDURESChoose from three easy options Ordering parts has never been easierHAZARD SYMBOLS GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGEREquipment Damage GA-2.5H - SAFETY MESSAGE ALERT SYMBOLSRotating Parts Hazards CAUTION Accidental Starting HazardsGA-3.6H- RULES FOR SAFE OPERATION GENERAL SAFETYDANGER Read this manualGrounding Safety Power Cord SafetyMaintenance Safety GA-2.5H - RULES FOR SAFE OPERATIONDANGER-ELECTROCUTION HAZARDS GA-2.5H - RULES FOR SAFE OPERATIONDEATH EmergenciesDimensions Approximate Table 1. Specifications GeneratorDry Net Weight Weight With FuelDimension L x W x H GA-2.5H - SPECIFICATIONS ENGINE Table 2. Specifications EngineModel Dry Net WeightFigure 1. Dimensions GA-2.5H - DIMENSIONSGA-2.5H FAMILIARIZATION Generator GA-2.5H - GENERAL INFORMATIONControl Box Excitation SystemGA-2.5H - LOAD APPLICATION Single Phase Load - 60 HzTable 3. Power Factor By Load to units with S/N 5496763 and above GA-2.5H - CONTROLS AND INDICATORSto units with S/N 5496762 and below Figure 2A. Generator ComponentsFigure 2B. Generator Components GA-2.5H - CONTROLS AND INDICATORSFigure 3. Generator Refueling MQ GA-2.5H - GENERATOR REFUELINGDANGER Mounting GA-2.5H - INSTALLATIONOutdoor Installation Figure 4. Generator Grounding GA-2.5H - INSTALLATIONConnecting the Ground General Inspection Prior to Operation Ground Power Tools GA-2.5H - PRE-INSPECTIONTable 4. Cable Selection 60 Hz, Single Phase Operation Extension CableDANGER EXPLOSIVE FUEL GA-2.5H - PRE-INSPECTION ENGINETable 5. Oil Type Before StartingFigure 12. Engine ON/OFF Switch ON GA-2.5H - INITIAL START-UP ENGINEBefore Starting the Engine Figure 9. Main Breaker OFF Position Starting the EngineFigure 15. 120 VAC GFCI Receptacle Connecting the Load GA-2.5H - INITIAL START-UP ENGINE/OPERATIONFigure 17. Engine ON/OFF Switch OFF Figure 14. AC Voltmeter 120 VACGenerator Storage MQ GA-2.5H - PREPARATION FOR LONG -TERM STORAGETable 6. Engine Maintenance Schedule MQ GA-2.5H - MAINTENANCE ENGINEFIRST EVERYCleaning the Fuel Strainer MQ GA-2.5H - MAINTENANCE ENGINEMaintenance ENGINE AIR CLEANERFigure 22. Generator/Engine Wiring Diagram S/N 5496762 and below GA-2.5H - WIRING DIAGRAM S/N 5496762 AND BELOWFigure 23. Generator/Engine Wiring Diagram S/N 5496763 and above GA-2.5H - WIRING DIAGRAM S/N 5496763 AND ABOVETABLE 7. ENGINE TROUBLESHOOTING GA-2.5H - TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 7. ENGINE TROUBLESHOOTING CONTINUED GA-2.5H - TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 8. GENERATOR TROUBLESHOOTING GA-2.5H - TROUBLESHOOTING GENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE NO. Column GA-2.5H - EXPLANATION OF CODE IN REMARKS COLUMNPART NO. Column QTY. ColumnGA-2.5H 1 TO 5 UNITS WITH HONDA GX160K1EMA2 ENGINE GA-2.5H - SUGGESTED SPARE PARTS1 to 5 Units DescriptionMachine Safety Decals GA-2.5H - NAMEPLATE AND DECALSREMARKS GA-2.5H - NAMEPLATE AND DECALSPART NAME GENERATOR ASSY MQ GA-2.5H - GENERATOR ASSYPART NAME MQ GA-2.5H - GENERATOR ASSYREMARKS INCLUDES ITEMS WCONTROL BOX ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWPART NAME MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOWREMARKS CONTROL BOX ASSY. S/N 5496762 AND BELOWCONTROL BOX ASSY. S/N 5496763 AND ABOVE MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEPART NAME MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVEREMARKS L5-20R125V, 20APIPE FRAME ASSY. S/N 5496762 AND BELOW MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWPART NAME MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOWREMARKS BRACKET, MUFFLER COVERPIPE FRAME ASSY. S/N 5496763 AND ABOVE MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEREMARKS MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEPART NAME CYLINDER HEAD ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSYREMARKS GUIDE, IN. VALVE OVER SIZECYLINDER BARREL ASSY HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSYREMARKS CYLINDER BARREL ASSYCRANKCASE COVER ASSY HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSYREMARKS CRANKCASE COVER ASSYCRANKSHAFT ASSY HONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSYPART NAME QTY. REMARKSHONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSY PISTON ASSY HONDA GX160K1EMA2 ENGINE - PISTON ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - PISTON ASSYPART NAME CAMSHAFT ASSY HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSYREMARKS UP TO S/NRECOIL STARTER ASSY HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSYQTY. REMARKS RECOIL STARTER ASSYFAN COVER ASSY HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYSPRING, CONTROL ADJUSTING HONDA GX160K1EMA2 ENGINE - FAN COVER ASSYPART NAME REMARKSCARBURETOR ASSY HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYPART NAME HONDA GX160K1EMA2 ENGINE - CARBURETOR ASSYREMARKS USE FROM S/N BE67A AAIR CLEANER ASSY HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYSEPARATOR, AIR CLEANER HONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSYCASE COMP., AIR CLEANER PART NAMEMUFFLER ASSY HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYPART NAME HONDA GX160K1EMA2 ENGINE - MUFFLER ASSYQTY. REMARKS SEAL, MUFFLER PROTECTORHONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSY QTY. REMARKS HONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSYPART NAME IGNITION COIL ASSY HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSYQTY. REMARKS CAP ASSY., NOISE SUPPRESSORGOVERNOR/CONTROL ASSY HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYPART NAME HONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSYREMARKS USE FROM S/N 4913230~5048024HONDA GX160K1EMA2 ENGINE - LABELS ASSY REMARKS HONDA GX160K1EMA2 ENGINE - LABELS ASSYPART NAME 11. Credit issued will be applied to future purchases only TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department OPERATION AND PARTS MANUAL

CRANKCASE COVER ASSY.

INCLUDES ITEMS W/*

INCLUDES ITEMS W/#