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Multiquip manual MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOW

Models: GA-2.5H

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MQ GA-2.5H — CONTROL BOX ASSY. S/N 5496762 AND BELOW

MQ GA-2.5H — CONTROL BOX ASSY. S/N 5496762 AND BELOW

CONTROL BOX ASSY. (S/N 5496762 AND BELOW)

PAGE 40 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #5 (03/04/08)

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Multiquip manual MQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOW

Contents

OPERATION AND PARTS MANUAL MODEL GA-2.5HPORTABLE AC GENERATOR Revision #5 03/04/08Page NOTE PAGE TABLE OF CONTENTS Controls and IndicatorsGenerator Assembly Control Box Assembly S/N 5496762 & belowPARTS ORDERING PROCEDURES When ordering parts, please supplyChoose from three easy options Ordering parts has never been easierGA-2.5H - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERGA-2.5H - SAFETY MESSAGE ALERT SYMBOLS Equipment DamageRotating Parts Hazards CAUTION Accidental Starting HazardsGENERAL SAFETY GA-3.6H- RULES FOR SAFE OPERATIONDANGER Read this manualPower Cord Safety Grounding SafetyMaintenance Safety GA-2.5H - RULES FOR SAFE OPERATIONGA-2.5H - RULES FOR SAFE OPERATION DANGER-ELECTROCUTION HAZARDSDEATH EmergenciesTable 1. Specifications Generator Dimensions ApproximateDry Net Weight Weight With FuelGA-2.5H - SPECIFICATIONS ENGINE Table 2. Specifications Engine Dimension L x W x HModel Dry Net WeightGA-2.5H - DIMENSIONS Figure 1. DimensionsGA-2.5H - GENERAL INFORMATION GA-2.5H FAMILIARIZATION GeneratorControl Box Excitation SystemTable 3. Power Factor By Load Single Phase Load - 60 HzGA-2.5H - LOAD APPLICATION GA-2.5H - CONTROLS AND INDICATORS to units with S/N 5496763 and aboveto units with S/N 5496762 and below Figure 2A. Generator ComponentsGA-2.5H - CONTROLS AND INDICATORS Figure 2B. Generator ComponentsDANGER MQ GA-2.5H - GENERATOR REFUELINGFigure 3. Generator Refueling Outdoor Installation GA-2.5H - INSTALLATIONMounting Connecting the Ground GA-2.5H - INSTALLATIONFigure 4. Generator Grounding GA-2.5H - PRE-INSPECTION General Inspection Prior to Operation Ground Power ToolsTable 4. Cable Selection 60 Hz, Single Phase Operation Extension CableGA-2.5H - PRE-INSPECTION ENGINE DANGER EXPLOSIVE FUELTable 5. Oil Type Before StartingGA-2.5H - INITIAL START-UP ENGINE Figure 12. Engine ON/OFF Switch ONBefore Starting the Engine Figure 9. Main Breaker OFF Position Starting the EngineGA-2.5H - INITIAL START-UP ENGINE/OPERATION Figure 15. 120 VAC GFCI Receptacle Connecting the LoadFigure 17. Engine ON/OFF Switch OFF Figure 14. AC Voltmeter 120 VACMQ GA-2.5H - PREPARATION FOR LONG -TERM STORAGE Generator StorageMQ GA-2.5H - MAINTENANCE ENGINE Table 6. Engine Maintenance ScheduleFIRST EVERYMQ GA-2.5H - MAINTENANCE ENGINE Cleaning the Fuel StrainerMaintenance ENGINE AIR CLEANERGA-2.5H - WIRING DIAGRAM S/N 5496762 AND BELOW Figure 22. Generator/Engine Wiring Diagram S/N 5496762 and belowGA-2.5H - WIRING DIAGRAM S/N 5496763 AND ABOVE Figure 23. Generator/Engine Wiring Diagram S/N 5496763 and aboveGA-2.5H - TROUBLESHOOTING ENGINE TABLE 7. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMGA-2.5H - TROUBLESHOOTING ENGINE TABLE 7. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMGA-2.5H - TROUBLESHOOTING GENERATOR TABLE 8. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMNOTE PAGE GA-2.5H - EXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnGA-2.5H - SUGGESTED SPARE PARTS GA-2.5H 1 TO 5 UNITS WITH HONDA GX160K1EMA2 ENGINE1 to 5 Units DescriptionGA-2.5H - NAMEPLATE AND DECALS Machine Safety DecalsPART NAME GA-2.5H - NAMEPLATE AND DECALSREMARKS MQ GA-2.5H - GENERATOR ASSY GENERATOR ASSYMQ GA-2.5H - GENERATOR ASSY PART NAMEREMARKS INCLUDES ITEMS WMQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOW CONTROL BOX ASSY. S/N 5496762 AND BELOWMQ GA-2.5H - CONTROL BOX ASSY. S/N 5496762 AND BELOW PART NAMEREMARKS CONTROL BOX ASSY. S/N 5496762 AND BELOWMQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVE CONTROL BOX ASSY. S/N 5496763 AND ABOVEMQ GA-2.5H - CONTROL BOX ASSY. S/N 5496763 AND ABOVE PART NAMEREMARKS L5-20R125V, 20AMQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOW PIPE FRAME ASSY. S/N 5496762 AND BELOWMQ GA-2.5H - PIPE FRAME ASSY. S/N 5496762 AND BELOW PART NAMEREMARKS BRACKET, MUFFLER COVERMQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVE PIPE FRAME ASSY. S/N 5496763 AND ABOVEPART NAME MQ GA-2.5H - PIPE FRAME ASSY. S/N 5496763 AND ABOVEREMARKS HONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSY CYLINDER HEAD ASSYHONDA GX160K1EMA2 ENGINE - CYLINDER HEAD ASSY PART NAMEREMARKS GUIDE, IN. VALVE OVER SIZEHONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSY CYLINDER BARREL ASSYHONDA GX160K1EMA2 ENGINE - CYLINDER BARREL ASSY PART NAMEREMARKS CYLINDER BARREL ASSYHONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSY CRANKCASE COVER ASSYHONDA GX160K1EMA2 ENGINE - CRANKCASE COVER ASSY PART NAMEREMARKS CRANKCASE COVER ASSYHONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSY CRANKSHAFT ASSYHONDA GX160K1EMA2 ENGINE - CRANKSHAFT ASSY QTY. REMARKSPART NAME HONDA GX160K1EMA2 ENGINE - PISTON ASSY PISTON ASSYPART NAME HONDA GX160K1EMA2 ENGINE - PISTON ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSY CAMSHAFT ASSYHONDA GX160K1EMA2 ENGINE - CAMSHAFT ASSY PART NAMEREMARKS UP TO S/NHONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSY RECOIL STARTER ASSYHONDA GX160K1EMA2 ENGINE - RECOIL STARTER ASSY PART NAMEQTY. REMARKS RECOIL STARTER ASSYHONDA GX160K1EMA2 ENGINE - FAN COVER ASSY FAN COVER ASSYHONDA GX160K1EMA2 ENGINE - FAN COVER ASSY SPRING, CONTROL ADJUSTINGPART NAME REMARKSHONDA GX160K1EMA2 ENGINE - CARBURETOR ASSY CARBURETOR ASSYHONDA GX160K1EMA2 ENGINE - CARBURETOR ASSY PART NAMEREMARKS USE FROM S/N BE67A AHONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYHONDA GX160K1EMA2 ENGINE - AIR CLEANER ASSY SEPARATOR, AIR CLEANERCASE COMP., AIR CLEANER PART NAMEHONDA GX160K1EMA2 ENGINE - MUFFLER ASSY MUFFLER ASSYHONDA GX160K1EMA2 ENGINE - MUFFLER ASSY PART NAMEQTY. REMARKS SEAL, MUFFLER PROTECTORHONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSY PART NAME HONDA GX160K1EMA2 ENGINE - FLYWHEEL ASSYQTY. REMARKS HONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSY IGNITION COIL ASSYHONDA GX160K1EMA2 ENGINE - IGNITION COIL ASSY PART NAMEQTY. REMARKS CAP ASSY., NOISE SUPPRESSORHONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSY GOVERNOR/CONTROL ASSYHONDA GX160K1EMA2 ENGINE - GOVERNOR/CONTROL ASSY PART NAMEREMARKS USE FROM S/N 4913230~5048024HONDA GX160K1EMA2 ENGINE - LABELS ASSY PART NAME HONDA GX160K1EMA2 ENGINE - LABELS ASSYREMARKS TERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchases onlySPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTE PAGE HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGService Department OPERATION AND PARTS MANUAL