Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip GA4.5RA manual Note Page

Models: GA4.5RA GA4.5R

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NOTE PAGE

GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 35

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Contents

Revision #1 11/27/06 OPERATION AND PARTS MANUALMODEL GA4.5R/GA4.5RA PORTABLE AC GENERATORPage NOTE PAGE ROBIN EX270D Engine EPA TABLE OF CONTENTSGA-4.5R/GA-4.5RA - AC Portable Generators Generator Component DrawingsOrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsDANGER GA-4.5R/GA-4.5RA - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - RESPIRATORY HAZARDS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSDANGER - READTHIS MANUAL GENERAL SAFETYGA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATION GA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATION Power Cord SafetyGrounding Safety Maintenance SafetyEmergencies GA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATIONDANGER-ELECTROCUTION HAZARDS DEATHEffects of Altitude and Heat GA-4.5R/GA-4.5RA - SPECIFICATIONSTable 1. Specifications MODELFigure 1. Dimensions GA-4.5R/GA-4.5RA - DIMENSIONSExcitation System GA-4.5R/GA-4.5RA - GENERAL INFORMATIONGA-4.5R/GA-4.5RA Familarization Control PanelCAUTION - ADEQUATE EXTENSION CABLE Single Phase LoadGA-4.5R/GA-4.5RA - LOAD APPLICATION Figure 2A. Generator Controls and Components GA-4.5R/GA-4.5RA - CONTROLS AND INDICATORSrated 60 Hz, single phase output voltage. In addition the engine problems may exist low/high RPMs. To preventSimplifiedWiring Diagram GA-4.5R/GA-4.5RA - CONTROLS AND INDICATORSFigure 2D. Full Power Switch 120/240 VAC Down Simplified Wiring Diagram Figure 2C. Full Power Switch 120VAC UpFigure 2E. Generator Controls and Components continued GA-4.5R/GA-4.5RA - CONTROLS AND INDICATORSFigure 3. Generator Refueling GA-4.5R/GA-4.5RA - GENERATOR REFUELINGDANGER - REFUELING HAZARD WARNING - LETHAL EXHAUST GASES GA-4.5R/GA-4.5RA - INSTALLATIONOutdoor Installation MountingFigure 4. Generator Grounding GA-4.5R/GA-4.5RA - INSTALLATIONConnecting the Ground GA-4.5R/GA-4.5RA - PRE-INSPECTION Table 3. Cable Selection 60 Hz, Single Phase Operation#10 Wire #12 WireBefore Starting GA-4.5R/GA-4.5RA - PRE-INSPECTION ENGINETable 4. Oil Type DANGER - EXPLOSIVE FUELFigure 12. Operation Switch RUN GA-4.5R/GA-4.5RA - INITIAL START-UP ENGINECAUTION - READ MANUAL CAUTION - RECOIL STARTERGA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE/OPERATION Connecting the Load GA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE/OPERATIONFigure 22. Idle Control Switch 2200 rpms When the full power switch isGenerator Storage GA-4.5R/GA-4.5RA - PREPARATION FOR LONG -TERM STORAGEEVERY GA-4.5R/GA-4.5RA - MAINTENANCE ENGINETable 5. Engine Maintenance Schedule FIRSTENGINEAIRCLEANER GA-4.5R/GA-4.5RA - MAINTENANCE ENGINECleaning the Fuel Strainer MaintenanceNOTE PAGE Figure 28. Generator/Engine Wiring Diagram GA-4.5R Only MQ GA-4.5R -WIRING DIAGRAMFigure 29. Generator/Engine Wiring Diagram GA-4.5RA Only MQ GA-4.5RA -WIRING DIAGRAMPOSSIBLE PROBLEM GA-4.5R/GA-4.5RA -TROUBLESHOOTING ENGINETABLE 6. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM GA-4.5R/GA-4.5RA -TROUBLESHOOTING ENGINETABLE 6. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM GA-4.5R/GA-4.5RA -TROUBLESHOOTING GENERATORTABLE 7. GENERATOR TROUBLESHOOTING SYMPTOMNOTE PAGE QTY. Column GA-4.5R/GA-4.5RA - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnPart numbers on this GA-4.5R/GA-4.5RA - SUGGESTED SPARE PARTSGA-4.5R/GA-4.5RA 1 TO 3 UNITS WITH ROBIN EX270D ENGINE 1 to 3 UnitsNAMEPLATE AND DECALS GA-4.5R/GA-4.5RA - NAME PLATE AND DECALSA4511200002 PART NAMEREMARKS GA-4.5R/GA-4.5RA - NAME PLATE AND DECALSGENERATOR ASSY GA-4.5R/GA-4.5RA - GENERATOR ASSYITEMS W QTY. REMARKSGA-4.5R/GA-4.5RA - GENERATOR ASSY PART NAMECONTROL BOX ASSY. GA-4.5R ONLY MQ GA-4.5R - CONTROL BOX ASSYRECEPTACLE, L5-20R 125V, 20A MQ GA-4.5R - CONTROL BOX ASSYPART NAME RECEPTACLE, 5-20R 125V, 20ACONTROL BOX ASSY. GA-4.5RA ONLY MQ GA-4.5RA - CONTROL BOX ASSYPART NAME MQ GA-4.5RA - CONTROL BOX ASSYPIPE FRAME ASSY GA-4.5R/GA-4.5RA - PIPE FRAME ASSYREMARKS MQ GA-4.5R/GA-4.5RAPIPE FRAME ASSY PART NAMECRANKCASE ASSY ROBIN EX270D20220 - CRANKCASE ASSY220+ ROBIN EX270D20220 - CRANKCASE ASSYPART NAME REMARKSCRANKSHAFT AND PISTON ASSY ROBIN EX270D20110/EX270D20220 - CRANKSHAFT AND PISTON ASSYREMARKS ROBIN EX270D20110/EX270D20220 - CRANKSHAFT AND PISTON ASSYPART NAME GOVERNOR ASSY ROBIN EX270D20110/EX270D20220 - GOVERNOR ASSYBOLT AND WASHER ASSY ROBIN EX270D20110/EX270D20220 - GOVERNOR ASSYPART NAME QTY. REMARKSINTAKE AND EXHAUST ASSY ROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSYINTAKE VALVE, 28.5DX5.5DX67.8L ROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSYPART NAME REMARKSMUFFLER ASSY ROBIN EX270D20110/EX270D20220 - MUFFLER ASSYGASKET, MUFFLER 26D 9DX58P 0.2T ROBIN EX270D20110/EX270D20220 - MUFFLER ASSYPART NAME AIR CLEANER ASSY ROBIN EX270D20110/EX270D20220 - AIR CLEANER ASSYQTY. REMARKS ROBIN EX270D20110/EX270D20220 - AIR CLEANER ASSYPART NAME RECOIL STARTER ASSY ROBIN EX270D20110/EX270D20220 - RECOIL STARTER ASSYREMARKS ROBIN EX270D20110/EX270D20220 - RECOIL STARTER ASSYPART NAME CARBURETOR ASSY ROBIN EX270D20110/EX270D20220 - CARBURETOR ASSYREMARKS ROBIN EX270D20110/EX270D20220 - CARBURETOR ASSYPART NAME FLYWHEEL ASSY ROBIN EX270D20110/EX270D20220 - FLYWHEEL ASSYPART NAME ROBIN EX270D20110/EX270D20220 - FLYWHEEL ASSY2. ToobtainaReturnMaterialAuthorization Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly SPECIAL EXPEDITING SERVICENOTE PAGE OPERATION AND PARTS MANUAL HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING Service Department