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Multiquip GA4.5RA manual ROBIN EX270D20110/EX270D20220 - MUFFLER ASSY, Muffler Assy

Models: GA4.5RA GA4.5R

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ROBIN EX270D20110/EX270D20220 — MUFFLER ASSY.

ROBIN EX270D20110/EX270D20220 — MUFFLER ASSY.

MUFFLER ASSY.

PAGE 56 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06)

Image 56

Multiquip GA4.5RA manual ROBIN EX270D20110/EX270D20220 - MUFFLER ASSY, Muffler Assy

Contents

OPERATION AND PARTS MANUAL MODEL GA4.5R/GA4.5RAPORTABLE AC GENERATOR Revision #1 11/27/06Page NOTE PAGE TABLE OF CONTENTS GA-4.5R/GA-4.5RA - AC Portable GeneratorsGenerator Component Drawings ROBIN EX270D Engine EPAPARTS ORDERING PROCEDURES When ordering parts, please supplyChoose from three easy options Ordering parts has never been easierGA-4.5R/GA-4.5RA - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGCAUTION - OVER-SPEED CONDITIONS CAUTION - RESPIRATORY HAZARDSDANGER - READTHIS MANUAL GENERAL SAFETYGA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATION Power Cord Safety Grounding SafetyMaintenance Safety GA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATIONGA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATION DANGER-ELECTROCUTION HAZARDSDEATH EmergenciesGA-4.5R/GA-4.5RA - SPECIFICATIONS Table 1. SpecificationsMODEL Effects of Altitude and HeatGA-4.5R/GA-4.5RA - DIMENSIONS Figure 1. DimensionsGA-4.5R/GA-4.5RA - GENERAL INFORMATION GA-4.5R/GA-4.5RA FamilarizationControl Panel Excitation SystemCAUTION - ADEQUATE EXTENSION CABLE Single Phase LoadGA-4.5R/GA-4.5RA - LOAD APPLICATION GA-4.5R/GA-4.5RA - CONTROLS AND INDICATORS rated 60 Hz, single phase output voltage. In addition theengine problems may exist low/high RPMs. To prevent Figure 2A. Generator Controls and ComponentsGA-4.5R/GA-4.5RA - CONTROLS AND INDICATORS Figure 2D. Full Power Switch 120/240 VAC DownSimplified Wiring Diagram Figure 2C. Full Power Switch 120VAC Up SimplifiedWiring DiagramGA-4.5R/GA-4.5RA - CONTROLS AND INDICATORS Figure 2E. Generator Controls and Components continuedFigure 3. Generator Refueling GA-4.5R/GA-4.5RA - GENERATOR REFUELINGDANGER - REFUELING HAZARD GA-4.5R/GA-4.5RA - INSTALLATION Outdoor InstallationMounting WARNING - LETHAL EXHAUST GASESFigure 4. Generator Grounding GA-4.5R/GA-4.5RA - INSTALLATIONConnecting the Ground Table 3. Cable Selection 60 Hz, Single Phase Operation #10 Wire#12 Wire GA-4.5R/GA-4.5RA - PRE-INSPECTIONGA-4.5R/GA-4.5RA - PRE-INSPECTION ENGINE Table 4. Oil TypeDANGER - EXPLOSIVE FUEL Before StartingGA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE CAUTION - READ MANUALCAUTION - RECOIL STARTER Figure 12. Operation Switch RUNGA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE/OPERATION GA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE/OPERATION Figure 22. Idle Control Switch 2200 rpmsWhen the full power switch is Connecting the LoadGA-4.5R/GA-4.5RA - PREPARATION FOR LONG -TERM STORAGE Generator StorageGA-4.5R/GA-4.5RA - MAINTENANCE ENGINE Table 5. Engine Maintenance ScheduleFIRST EVERYGA-4.5R/GA-4.5RA - MAINTENANCE ENGINE Cleaning the Fuel StrainerMaintenance ENGINEAIRCLEANERNOTE PAGE MQ GA-4.5R -WIRING DIAGRAM Figure 28. Generator/Engine Wiring Diagram GA-4.5R OnlyMQ GA-4.5RA -WIRING DIAGRAM Figure 29. Generator/Engine Wiring Diagram GA-4.5RA OnlyGA-4.5R/GA-4.5RA -TROUBLESHOOTING ENGINE TABLE 6. ENGINE TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMGA-4.5R/GA-4.5RA -TROUBLESHOOTING ENGINE TABLE 6. ENGINE TROUBLESHOOTING CONTINUEDSYMPTOM POSSIBLE PROBLEMGA-4.5R/GA-4.5RA -TROUBLESHOOTING GENERATOR TABLE 7. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMNOTE PAGE GA-4.5R/GA-4.5RA - EXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnGA-4.5R/GA-4.5RA - SUGGESTED SPARE PARTS GA-4.5R/GA-4.5RA 1 TO 3 UNITS WITH ROBIN EX270D ENGINE1 to 3 Units Part numbers on thisGA-4.5R/GA-4.5RA - NAME PLATE AND DECALS NAMEPLATE AND DECALSPART NAME REMARKSGA-4.5R/GA-4.5RA - NAME PLATE AND DECALS A4511200002GA-4.5R/GA-4.5RA - GENERATOR ASSY GENERATOR ASSYQTY. REMARKS GA-4.5R/GA-4.5RA - GENERATOR ASSYPART NAME ITEMS WMQ GA-4.5R - CONTROL BOX ASSY CONTROL BOX ASSY. GA-4.5R ONLYMQ GA-4.5R - CONTROL BOX ASSY PART NAMERECEPTACLE, 5-20R 125V, 20A RECEPTACLE, L5-20R 125V, 20AMQ GA-4.5RA - CONTROL BOX ASSY CONTROL BOX ASSY. GA-4.5RA ONLYMQ GA-4.5RA - CONTROL BOX ASSY PART NAMEGA-4.5R/GA-4.5RA - PIPE FRAME ASSY PIPE FRAME ASSYMQ GA-4.5R/GA-4.5RA PIPE FRAME ASSYPART NAME REMARKSROBIN EX270D20220 - CRANKCASE ASSY CRANKCASE ASSYROBIN EX270D20220 - CRANKCASE ASSY PART NAMEREMARKS 220+ROBIN EX270D20110/EX270D20220 - CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSYREMARKS ROBIN EX270D20110/EX270D20220 - CRANKSHAFT AND PISTON ASSYPART NAME ROBIN EX270D20110/EX270D20220 - GOVERNOR ASSY GOVERNOR ASSYROBIN EX270D20110/EX270D20220 - GOVERNOR ASSY PART NAMEQTY. REMARKS BOLT AND WASHER ASSYROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSYROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSY PART NAMEREMARKS INTAKE VALVE, 28.5DX5.5DX67.8LROBIN EX270D20110/EX270D20220 - MUFFLER ASSY MUFFLER ASSYGASKET, MUFFLER 26D 9DX58P 0.2T ROBIN EX270D20110/EX270D20220 - MUFFLER ASSYPART NAME ROBIN EX270D20110/EX270D20220 - AIR CLEANER ASSY AIR CLEANER ASSYQTY. REMARKS ROBIN EX270D20110/EX270D20220 - AIR CLEANER ASSYPART NAME ROBIN EX270D20110/EX270D20220 - RECOIL STARTER ASSY RECOIL STARTER ASSYREMARKS ROBIN EX270D20110/EX270D20220 - RECOIL STARTER ASSYPART NAME ROBIN EX270D20110/EX270D20220 - CARBURETOR ASSY CARBURETOR ASSYREMARKS ROBIN EX270D20110/EX270D20220 - CARBURETOR ASSYPART NAME ROBIN EX270D20110/EX270D20220 - FLYWHEEL ASSY FLYWHEEL ASSYROBIN EX270D20110/EX270D20220 - FLYWHEEL ASSY PART NAMEEffective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchasesonlySPECIAL EXPEDITING SERVICE 2. ToobtainaReturnMaterialAuthorizationNOTE PAGE HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLINGService Department OPERATION AND PARTS MANUAL