Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip GA4.5R ROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSY, Intake And Exhaust Assy

Models: GA4.5RA GA4.5R

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ROBIN EX270D20110/EX270D20220 — INTAKE AND EXHAUST ASSY.

INTAKE AND EXHAUST ASSY.

PAGE 54 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06)

Page 54

Image 54

Multiquip GA4.5RA manual ROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSY, Intake And Exhaust Assy

Contents

PORTABLE AC GENERATOR OPERATION AND PARTS MANUALMODEL GA4.5R/GA4.5RA Revision #1 11/27/06Page NOTE PAGE Generator Component Drawings TABLE OF CONTENTSGA-4.5R/GA-4.5RA - AC Portable Generators ROBIN EX270D Engine EPAChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierSAFETY MESSAGE ALERT SYMBOLS GA-4.5R/GA-4.5RA - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - OVER-SPEED CONDITIONS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - RESPIRATORY HAZARDSGENERAL SAFETY GA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Maintenance Safety Power Cord SafetyGrounding Safety GA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATIONDEATH GA-4.5R/GA-4.5RA - RULES FOR SAFE OPERATIONDANGER-ELECTROCUTION HAZARDS EmergenciesMODEL GA-4.5R/GA-4.5RA - SPECIFICATIONSTable 1. Specifications Effects of Altitude and HeatGA-4.5R/GA-4.5RA - DIMENSIONS Figure 1. DimensionsControl Panel GA-4.5R/GA-4.5RA - GENERAL INFORMATIONGA-4.5R/GA-4.5RA Familarization Excitation SystemSingle Phase Load GA-4.5R/GA-4.5RA - LOAD APPLICATIONCAUTION - ADEQUATE EXTENSION CABLE engine problems may exist low/high RPMs. To prevent GA-4.5R/GA-4.5RA - CONTROLS AND INDICATORSrated 60 Hz, single phase output voltage. In addition the Figure 2A. Generator Controls and ComponentsSimplified Wiring Diagram Figure 2C. Full Power Switch 120VAC Up GA-4.5R/GA-4.5RA - CONTROLS AND INDICATORSFigure 2D. Full Power Switch 120/240 VAC Down SimplifiedWiring DiagramGA-4.5R/GA-4.5RA - CONTROLS AND INDICATORS Figure 2E. Generator Controls and Components continuedGA-4.5R/GA-4.5RA - GENERATOR REFUELING DANGER - REFUELING HAZARDFigure 3. Generator Refueling Mounting GA-4.5R/GA-4.5RA - INSTALLATIONOutdoor Installation WARNING - LETHAL EXHAUST GASESGA-4.5R/GA-4.5RA - INSTALLATION Connecting the GroundFigure 4. Generator Grounding #12 Wire Table 3. Cable Selection 60 Hz, Single Phase Operation#10 Wire GA-4.5R/GA-4.5RA - PRE-INSPECTIONDANGER - EXPLOSIVE FUEL GA-4.5R/GA-4.5RA - PRE-INSPECTION ENGINETable 4. Oil Type Before StartingCAUTION - RECOIL STARTER GA-4.5R/GA-4.5RA - INITIAL START-UP ENGINECAUTION - READ MANUAL Figure 12. Operation Switch RUNGA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE/OPERATION When the full power switch is GA-4.5R/GA-4.5RA - INITIAL START-UP ENGINE/OPERATIONFigure 22. Idle Control Switch 2200 rpms Connecting the LoadGA-4.5R/GA-4.5RA - PREPARATION FOR LONG -TERM STORAGE Generator StorageFIRST GA-4.5R/GA-4.5RA - MAINTENANCE ENGINETable 5. Engine Maintenance Schedule EVERYMaintenance GA-4.5R/GA-4.5RA - MAINTENANCE ENGINECleaning the Fuel Strainer ENGINEAIRCLEANERNOTE PAGE MQ GA-4.5R -WIRING DIAGRAM Figure 28. Generator/Engine Wiring Diagram GA-4.5R OnlyMQ GA-4.5RA -WIRING DIAGRAM Figure 29. Generator/Engine Wiring Diagram GA-4.5RA OnlySYMPTOM GA-4.5R/GA-4.5RA -TROUBLESHOOTING ENGINETABLE 6. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM GA-4.5R/GA-4.5RA -TROUBLESHOOTING ENGINETABLE 6. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM GA-4.5R/GA-4.5RA -TROUBLESHOOTING GENERATORTABLE 7. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMNOTE PAGE PART NO. Column GA-4.5R/GA-4.5RA - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. Column1 to 3 Units GA-4.5R/GA-4.5RA - SUGGESTED SPARE PARTSGA-4.5R/GA-4.5RA 1 TO 3 UNITS WITH ROBIN EX270D ENGINE Part numbers on thisGA-4.5R/GA-4.5RA - NAME PLATE AND DECALS NAMEPLATE AND DECALSGA-4.5R/GA-4.5RA - NAME PLATE AND DECALS PART NAMEREMARKS A4511200002GA-4.5R/GA-4.5RA - GENERATOR ASSY GENERATOR ASSYPART NAME QTY. REMARKSGA-4.5R/GA-4.5RA - GENERATOR ASSY ITEMS WMQ GA-4.5R - CONTROL BOX ASSY CONTROL BOX ASSY. GA-4.5R ONLYRECEPTACLE, 5-20R 125V, 20A MQ GA-4.5R - CONTROL BOX ASSYPART NAME RECEPTACLE, L5-20R 125V, 20AMQ GA-4.5RA - CONTROL BOX ASSY CONTROL BOX ASSY. GA-4.5RA ONLYMQ GA-4.5RA - CONTROL BOX ASSY PART NAMEGA-4.5R/GA-4.5RA - PIPE FRAME ASSY PIPE FRAME ASSYPART NAME MQ GA-4.5R/GA-4.5RAPIPE FRAME ASSY REMARKSROBIN EX270D20220 - CRANKCASE ASSY CRANKCASE ASSYREMARKS ROBIN EX270D20220 - CRANKCASE ASSYPART NAME 220+ROBIN EX270D20110/EX270D20220 - CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSYROBIN EX270D20110/EX270D20220 - CRANKSHAFT AND PISTON ASSY PART NAMEREMARKS ROBIN EX270D20110/EX270D20220 - GOVERNOR ASSY GOVERNOR ASSYQTY. REMARKS ROBIN EX270D20110/EX270D20220 - GOVERNOR ASSYPART NAME BOLT AND WASHER ASSYROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSYREMARKS ROBIN EX270D20110/EX270D20220 - INTAKE AND EXHAUST ASSYPART NAME INTAKE VALVE, 28.5DX5.5DX67.8LROBIN EX270D20110/EX270D20220 - MUFFLER ASSY MUFFLER ASSYROBIN EX270D20110/EX270D20220 - MUFFLER ASSY PART NAMEGASKET, MUFFLER 26D 9DX58P 0.2T ROBIN EX270D20110/EX270D20220 - AIR CLEANER ASSY AIR CLEANER ASSYROBIN EX270D20110/EX270D20220 - AIR CLEANER ASSY PART NAMEQTY. REMARKS ROBIN EX270D20110/EX270D20220 - RECOIL STARTER ASSY RECOIL STARTER ASSYROBIN EX270D20110/EX270D20220 - RECOIL STARTER ASSY PART NAMEREMARKS ROBIN EX270D20110/EX270D20220 - CARBURETOR ASSY CARBURETOR ASSYROBIN EX270D20110/EX270D20220 - CARBURETOR ASSY PART NAMEREMARKS ROBIN EX270D20110/EX270D20220 - FLYWHEEL ASSY FLYWHEEL ASSYROBIN EX270D20110/EX270D20220 - FLYWHEEL ASSY PART NAMESPECIAL EXPEDITING SERVICE Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly 2. ToobtainaReturnMaterialAuthorizationNOTE PAGE Service Department HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING OPERATION AND PARTS MANUAL