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M2870300504 DCA-70SSIU 60 Hz - GENERATOR DECALS, Generator Decals Cont inued
Models:
M2870300504
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Troubleshooting
Specification
Install
Parts list
DCA-70SSIU 60 Hz -TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
Page 15
Image 15
DCA-70SSIU
(60 Hz) — GENERATOR DECALS
Figure 3. Generator Decals (Cont inued)
DCA-70SSIU
(60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 15
Page 14
Page 16
Page 15
Image 15
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Contents
ULTRA-SILENTTM SERIES
PARTS LIST NO. M2870300504
OPERATION AND PARTS MANUAL
MODEL DCA-70SSIU
Page
WARRANTYDEPARTMENT
HERES HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING
SERVICE DEPARTMENT
NOTEnumber are subject to change without notice
TABLE OF CONTENTS
Specification and part
ISUZU FF- 4BG1T ENGINE
Here’s how to get help
PARTS ORDERING PROCEDURES
When ordering parts please supply the following information
Extra Discounts
40 Kw
DCA-70SSIU 60 Hz - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Dimension in. mm
DCA-70SSIU 60 Hz - DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
TABLE 3. DIMENSIONS
Model DCA-70SSIU 60Hz SuperSilent Generator
DCA-70SSIU 60 Hz - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
CAUTION - OVER-SPEED CONDITIONS
DCA-70SSIU 60 Hz - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
General Safety
DCA-70SSIU 60 Hz - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
DANGER - ELECTROCUTION HAZARDS
Electrical Safety
DCA-70SSIU 60 Hz - RULES FOR SAFE OPERATION
Generator Grounding
DCA-70SSIU 60 Hz - RULES FOR SAFE OPERATION
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
Towing &Transporting Safety
Emergencies
DCA-70SSIU 60 Hz - RULES FOR SAFE OPERATION
Figure 2. Generator Decals
DCA-70SSIU 60 Hz - GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-70SSIU 60 Hz - GENERATOR DECALS
Figure 4.Typical Generator Grounding Application
DCA-70SSIU 60 Hz - INSTALLATION
CAUTION - EXHAUST HAZARD
DCA-70SSIU 60 Hz - INSTALLATION
Outdoor Installation
Indoor Installation
Generator Control Panel
DCA-70SSIU 60 Hz - GENERAL INFORMATION
Generator
Engine Operating Panel
4 Generator Assembly 5 Output Terminal Assembly 6 Fuel Tank Assembly
DCA-70SSIU 60 Hz - MAJOR COMPONENTS
Figure 5. Major Components
1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly
NOTE PAGE
Figure 6. Generator Control Panel
DCA-70SSIU 60 Hz - GENERATOR CONTROL PANEL
Figure 7. Engine Operating Panel
DCA-70SSIU 60 Hz - ENGINE OPERATING PANEL
10. Auto On/Off Engine Controller MPEC
DCA-70SSIU 60 Hz - ENGINE OPERATING PANEL
Output Terminal Panel
DCA-70SSIU 60 Hz - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 8. Output Terminal Panel
Figure 11.Voltage Regulator Control Knob
DCA-70SSIU 60 Hz - OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacles
Figure 9. G.F.C.I. Receptacle
Figure 15. Blower Fan Fuse
Connecting Loads
Figure 13. Connecting Loads Over Current Relay
Blower Fan
DCA-70SSIU 60 Hz - LOAD APPLICATION
Single Phase Load
Table 5. Power Factor By Load
Three Phase Load
DCA-70SSIU 60 Hz - GENERATOR OUTPUTS
Voltage Selector Switch
Figure 16. Voltage Selector Switch
Voltage Selector Switch Locking Button
Reading Amperage
How to Read the OutputTerminal Gauges
Figure 17. Voltage Selector Switch 139VThree Phase Position
DCA-70SSIU 60 Hz - GAUGE READING
UVWO Terminal Output Voltages
Three-Phase Position
Figure 25. Voltage Selector Switch 240/139V Three-Phase Position
DCA-70SSIU 60 Hz - OUTPUT TERMINAL PANEL CONNECTIONS
1Ø 240V/120V Output Terminal Lug Voltages
Figure 27. Voltage Selector Switch 480/277V
DCA-70SSIU 60 Hz - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø 480/277 Output Terminal Lug Voltages
Fuel Check
DCA-70SSIU 60 Hz - PRE-SETUP
Circuit Breakers
Lubrication Oil
Figure 34. Fueling the Generator
DCA-70SSIU 60 Hz - PRE-SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Table 12. Coolant Capacity
Cleaning the Radiator
Air Cleaner
Table 13. Anti-Freeze Operating Temperatures
CAUTION - BATTERY SERVICING SAFETY
Battery
Battery Cable Installation
Figure 38. Battery Connections
Before Starting
DCA-70SSIU 60 Hz - GENERATOR START-UP PROCEDURE MANUAL
Figure 41. Voltage Selector Switch
Figure 44. MPEC Control Switch Manual Position
Figure 46. Frequency Meter Hz
Figure 47. Voltmeter Figure 48.Voltage Adjust Control Knob
Figure 51. Coolant Temperature Gauge
Figure 45. Engine Running LED ON
Shutdown Procedure
DCA-70SSIU 60 Hz - GENERATOR START-UP PROCEDURE AUTO MODE
CAUTION - BACKUP GENERATOR USE
When theMPECControlSwitch
General Inspection
DCA-70SSIU 60 Hz - MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
Replacing Oil Filter
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
DCA-70SSIU 60 Hz - MAINTENANCE
Trailer Maintenance
DCA-70SSIU 60 Hz -TRAILER MAINTENANCE
Hydraulic Surge Brakes
DCA-70SSIU 60 Hz -TRAILER MAINTENANCE
Brake Adjustment
Brakes
Suspension
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Table 18. Tire Torque Requirements
DCA-70SSIU 60 Hz -TRAILER MAINTENANCE
Lug Nut Torque Requirements
Figure 60. Wheel Lug Nuts Tightening Sequence
Figure 61. Trailer/Towing Vehicle Wiring Diagram
DCA-70SSIU 60 Hz -TRAILERWIRING DIAGRAM
NOTE PAGE
Figure 62. Generator Wiring Diagram
DCA-70SSIU 60 Hz - GENERATORWIRING DIAGRAM
Figure 63. Engine Wiring Diagram
DCA-70SSIU 60 Hz - ENGINEWIRING DIAGRAM
Is wiring connection loose?
DCA-70SSIU 60 Hz -TROUBLESHOOTING GENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
Check output voltage using a voltmeter
POSSIBLE PROBLEM
DCA-70SSIU 60 Hz -TROUBLESHOOTING ENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
Items Found In the “Items Number” Column
How to read the marks and remarks used in this parts book
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
SENDER, WATER SWITCH ENGINE SIDE
DCA-70SSIU 60 Hz - SUGGESTED SPARE PARTS
DCA-70SSIU 60 Hz WHISPERWATTGENRATOR W/ISUZU FF4BG1T DIESEL ENGINE
1 TO 3 UNITS
GENERATOR ASSY
DCA-70SSIU 60 HZ - GENERATOR ASSY
DCA-70SSIU 60 Hz - GENERATOR ASSY
PART NAME
REMARKS
CONTROL BOX ASSY
DCA-70SSIU 60 Hz - CONTROL BOX ASSY
AUTOMATIC VOLTAGE REGULATOR
QTY. REMARKS
DCA-70SSIU 60 Hz - CONTROL BOX ASSY
PART NAME
DCA-70SSIU 60 Hz - CONTROL BOX ASSY. CONT
PART NAME
AMMETER CHANGE - OVER SWITCH
VOLTMETER CHANGE - OVER SWITCH
DCA-70SSIU 60 Hz - CONTROL BOX ASSY. CONT
ENGINE AND RADIATOR ASSY
DCA-70SSIU 60 Hz - ENGINE AND RADIATOR ASSY
OIL FILTER CARTRIDGE ..................................... 1 ........... REPLACES P/N
DCA-70SSIU 60 Hz - ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
DCA-70SSIU 60 Hz - ENGINE AND RADIATOR ASSY. CONT
REPLACES P/N
DCA-70SSIU 60 Hz - ENGINE AND RADIATOR ASSY. CONT
PART NAME
REMARKS
OUTPUT TERMINAL ASSY
DCA-70SSIU 60 Hz - OUTPUTTERMINAL ASSY
CIRCUIT BREAKER- QCF 1020 1P 20A
DCA-70SSIU 60 Hz - OUTPUTTERMINAL ASSY
PART NAME
CABLE OUTLET COVER SUPPORTER
ACTUATOR ASSY
DCA-70SSIU 60 Hz - ACTUATOR ASSY
DCA-70SSIU 60 Hz - ACTUATOR ASSY
PART NAME
HEX SOCKET HEAD CAP SCREW
BATTERY ASSY
DCA-70SSIU 60 Hz - BATTERY ASSY
CABLE
DCA-70SSIU 60 Hz - BATTERY ASSY
PART NAME
REMARKS
MUFFLER ASSY
DCA-70SSIU 60 Hz - MUFFLER ASSY
GASKET
DCA-70SSIU 60 Hz - MUFFLER ASSY
PART NAME
REMARKS
FUEL TANK ASSY
DCA-70SSIU 60 Hz - FUELTANK ASSY
PART NAME
DCA-70SSIU 60 Hz - FUELTANK ASSY
ENCLOSURE ASSY
DCA-70SSIU 60 Hz - ENCLOSURE ASSY
PART NAME
DCA-70SSIU 60 Hz - ENCLOSURE ASSY
DCA-70SSIU 60 Hz - ENCLOSURE ASSY. CONT
PART NAME
DCA-70SSIU 60 Hz - ENCLOSURE ASSY. CONT
RUBBER SEALS ASSY
DCA-70SSIU 60 Hz - RUBBER SEALS ASSY
PART NAME
DCA-70SSIU 60 Hz - RUBBER SEALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-70SSIU 60 Hz - NAME PLATE AND DECALS ASSY
PART NAME
DECAL AMMENTER CHANGE- OVER SWITCH
DECAL VOLTMETER CHANGE- OVER SWITCH
DCA-70SSIU 60 Hz - NAME PLATE AND DECALS ASSY
2. ToobtainaReturnMaterialAuthorization
EffectiveOctober 1, 2002 TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchases only
SPECIAL EXPEDITING SERVICE
NOTE PAGE
WARRANTYDEPARTMENT
PLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT