TROUBLESHOOTING (GASOLINE ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Difficult to start

 

 

 

 

 

 

Ignition plug being bridged (shorted)?

Check ignition system.

 

 

 

Fuel is available but spark plug

Carbon deposit at ignition?

Clean or replace ignition.

 

 

will not ignite. (Power available

 

Replace insulators.

at high tension cable).

Short circuit due to defective insulators?

 

 

 

 

 

Improper spark gap?

Set spark plug gap to the correct gap.

 

 

 

Fuel is available but spark plug

Short circuit at stop switch?

Check stop switch circuit. Replace stop switch if defective.

will not ignite. (Power NOT

 

 

 

 

available at high tension cable).

Ignition coil defective?

Replace ignition coil.

 

 

 

 

Defective cylinder head gasket?

Tighten cylinder head bolts or replace head gasket.

Fuel is available and spark plug

 

 

Cylinder worn?

Replace cylinder.

ignites (compressionlow ).

 

 

 

Spark plug loose?

Tighen spark plug.

 

 

 

Operation not satisfactory

 

 

 

 

 

 

Air cleaner clogged?

Clean or replace air cleaner.

 

 

 

Not enough power available

Fuel level in carbureator float chamber

Adjust carbureator float

improper?

(compression normal, no miss-

 

 

 

firing).

Muffler clogged with carbon deposits?

Clean or replace muffler.

 

 

 

 

 

Fuel in use inadequate (water, dust)?

Flush fuel sytem and replace with fresh fuel.

 

 

 

 

Ignition coil defective?

Flush fuel sytem and replace with fresh fuel.

 

 

 

 

Air in fuel line?

Bleed (remove air) from fuel line.

Not enough power available

 

 

 

 

(compression normal, miss-

Carbon deposits in cylinder?

Clean or replace cylinder

firing).

 

 

Ignition plug often shorts?

Replace ignition wires, clean ignition.

 

 

 

 

 

Fuel in use inadequate (water, dust)?

Flush fuel sytem and replace with fresh fuel.

 

 

 

 

Excessive carbon depostion in

Clean or replace crankcase.

 

combustion chamber?

 

Engine overheats.

 

 

Exhaust or muffler clogged with carbon.

Clean or replace muffler.

 

 

 

 

 

Spark plug heat value incorrect?

Replace spark plug with correct type spark plug.

 

 

 

 

 

 

PAGE 34 — MQ MP2 SERIES SAW — OPERATION MANUAL — REV. #0 (01/26/09)

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Multiquip MP25E1, MP275E3, MP25E3, MP24 operation manual Troubleshooting Gasoline Engine, Engine Troubleshooting