Nilfisk-ALTO 2000 HYDRAULIC MOTOR AND PUMP ASSEMBLY

2-56 AMERICAN-LINCOLN TECHNOLOGY

SMART 2000

HYDRAULIC MOTOR AND PUMP ASSEMBLY - PARTS LIST

Key No. Part Number Description Qty.

1 7-08-00975 Weldment - Hyd Mtg 1

2 7-60-05036 Pump - Hyd Ref.

3 2-00-00718 Key - 3/16 x ¾ (#9) Woodruff 1

4 2-95-04182 Nut - 3/8-16 Elastic Stop Nut 3

5 0782-148 Motor - Electric (5 HP, 36 VDC) 1

6 7-60-05037 Coupling Assembly 1

HARDWARE USED:

H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 4

H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 4

H182 2-00-00236 Screw, 3/8-16 x 2.500 HHC 4

C1957/0102

Contents

Main AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Sweeper/scrubber Alto U.S., Inc., 1100Haskins Road, Bowling Green, Ohio 43402 Operator's Manual READ THIS BOOK AMERICAN-LINCOLN TECHNOLOGY 1 - 1 SMART 2000 1 - 2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 3 SPECIFICATIONS 1 - 4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 5 MACHINE DIMENSIONS AMERICAN-LINCOLN TECHNOLOGY 1 - 7 STANDARD HARDWARE & TORQUE VALUES SAE - Grade 5 SAE - Grade 8 Decrease the torque by 20% when using thread lubricant The torque tolerance is on torque values. HYDRAULIC TORQUE REQUIREMENTS Page 1 - 10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MACHINE PREPARATION Figure 1 AMERICAN-LINCOLN TECHNOLOGY 1 - 11 MACHINE PREPARATION - BATTERY 1 - 12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 13 Page AMERICAN-LINCOLN TECHNOLOGY 1 - 15 OPERATION OF CONTROLS AND GAUGES 1 - 16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 17 1 - 18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 A AMERICAN-LINCOLN TECHNOLOGY 1 - 19 SMART 2000 B 1 - 20 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 21 1 - 22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP SYSTEM OPERATING INSTRUCTIONS SOLUTION TANK RECOVERY TANK SEPARATOR FILTER FILTER FLOW VALVE SCRUB BRUSH SQUEEGEE FLOOR CONTACT OPERATING INSTRUCTIONS 1 - 24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE CHART SERVICE CHART DIAGRAM 1 - 26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HELPFUL HINTS FOR CLEANING OPERATION SIDE AISLES MAIN AISLE SIDE AISLES AMERICAN-LINCOLN TECHNOLOGY 1 - 27 SERVICE PRECAUTIONS 1 - 28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS AMERICAN-LINCOLN TECHNOLOGY 1 - 29 1 - 30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H34 AMERICAN-LINCOLN TECHNOLOGY 1 - 31 1 - 32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 33 GENERAL MACHINE MAINTENANCE 1 - 34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 3.5" AMERICAN-LINCOLN TECHNOLOGY 1 - 35 Page AMERICAN-LINCOLN TECHNOLOGY 1 - 37 PARTS LIST LEGEND ABBREVIATIONS- SCREWS ABBREVIATIONS- SETSCREWS 1 - 38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 39 1 - 40 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 41 1 - 42 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 43 American Lincoln Technology MACHINE CATALOGNUMBER ELECTRICAL SCHEMATIC(BATTERY) SOL. C1535/0301 REV. RAISE 8 PIN INPUT PORT RESISTOR ASSY.C-1 CURTIS 1303-303 CONTROLLER CONNECTION - (BATTERY)HARNESS ROUTING 1-46 BOTTOM VIEW RT. HEAD LIGHT LT. HEAD LIGHT SIDE BROOM MOTOR Connect to (-) terminal on power panel along with D wire HOPPER ACTUATOR HYDRAULIC SCHEMATIC(BATTERY) Page CHAPTER 2 TABLE OF CONTENTS 2-2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-3 MAIN BROOM ASSEMBLY- EXPLODED VIEW MAIN BROOM ASSEMBLY (cont.) - PARTS LIST 2-4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 2-5 MAIN BROOM ASSEMBLY (cont.) - EXPLODED VIEW 2-6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM BAFFLE AND FLAPS - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-7 MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW 2-8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SIDE BROOM (12 & 36V)- PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-9 SIDE BROOM (12 & 36V) - EXPLODED VIEW 2-10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HOPPER ASSEMBLY (12V &36V BATTERY) - PARTS LIST Page 2-12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ACTUATOR ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-13 SCRUB DECK ACTUATOR ASSEMBLY- EXPLODED VIEW 2-14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40) - PARTS LIST Page 2-16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40) Page 2-18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (46)- PARTS LIST SCRUB DECK ASSEMBLY (46) - EXPLODED VIEW SIDE SQUEEGEE (40) 2-20 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Page 2-22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE (40) - PARTS LIST REAR SQUEEGEE (40) - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-23 2-24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE (46) - PARTS LIST REAR SQUEEGEE (46) - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-25 2-26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE LIFT SYSTEM (12V & 36V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-27 REAR SQUEEGEE LIFT SYSTEM (12V & 36V)- EXPLODED VIEW 2-28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SWING SQUEEGEE SUPPORT- PARTS LIST Page 2-30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION TANK- PARTS LIST SOLUTION TANK - EXPLODED VIEW 2-32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION CONTROL- PARTS LIST SOLUTION CONTROL - EXPLODED VIEW 2-34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 RECOVERY TANK- PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-35 RECOVERY TANK - EXPLODED VIEW 2-36 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FWD/REV CONTROLS - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-37 FWD/REV CONTROLS - EXPLODED VIEW 2-38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 BRAKE ASSEMBLY - PARTS LIST BRAKE ASSEMBLY - EXPLODED VIEW 2-40 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT WHEEL ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-41 FRONT WHEEL ASSEMBLY - EXPLODED VIEW 2-42 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR WHEEL ASSEMBLY - PARTS LIST REAR WHEEL ASSEMBLY - EXPLODED VIEW 2-44 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT COVER AND LATCH ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-45 FRONT COVER AND LATCH ASSEMBLY - EXPLODED VIEW 2-46 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SEAT ASSEMBLY Page ROLLOUT BATTERY - PARTS LIST 2-48 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ROLLOUT BATTERY - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-49 2-50 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DUST CONTROL - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-51 DUST CONTROL- EXPLODED VIEW C1935/0006 2-52 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DUST CONTROL (cont.) AMERICAN-LINCOLN TECHNOLOGY 2-53 2-54 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 VAC MANIFOLD SYSTEM - PARTS LIST Page HYDRAULIC MOTOR AND PUMP ASSEMBLY - PARTS LIST Page 2-58 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MOTOR AND PUMP MOUNTING ASSEMBLY Page 2-60 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC FILTER AND SOLENOID ASSEMBLY - PARTS LIST HYDRAULIC FILTER AND SOLENOID ASSEMBLY - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-61 HYDRAULIC CONNECTION DIAGRAM - PARTS LIST 2-62 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC CONNECTION DIAGRAM - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-63 2-64 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER PANEL (36V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-65 POWER PANEL (36V) - EXPLODED VIEW C1983/0106 POWER PANEL (36V) Cont - PARTS LIST POWER PANEL (36V) Cont - EXPLODED VIEW POWER PANEL (36V) Cont - PARTS LIST POWER PANEL (36V) Cont - EXPLODED VIEW 2-70 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER STEERING - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-71 POWER STEERING - EXPLODED VIEW 2-72 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ELECTRICAL POWER PANEL (36V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-73 ELECTRICAL POWER PANEL (36V) - EXPLODED VIEW 2-74 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INSTRUMENT PANEL - PARTS LIST INSTRUMENT PANEL - EXPLODED VIEW 2-76 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INSTRUMENT PANEL (12V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-77 INSTRUMENT PANEL (12V) - EXPLODED VIEW 2-78 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DECALS - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-79 DECALS - EXPLODED VIEW Page CHAPTER 3 TABLE OF CONTENTS BACK - UP ALARM (12V & 36V) BATTERY STAND AMERICAN-LINCOLN TECHNOLOGY 3-3 ESP RECOVERY OPTION - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 3-5 ESP RECOVERY OPTION - EXPLODED VIEW C1944/0008 ESP RECOVERY OPTION FIRE EXTINGUISHER AMERICAN-LINCOLN TECHNOLOGY 3-7 LIGHT PACKAGE OVERHEAD GUARD (OHG) AMERICAN-LINCOLN TECHNOLOGY 3-9 STROBE LIGHT W/O OHG (12 & 36 VDC) - PARTS LIST Page STROBE LIGHT W/ OHG (12 & 36 VDC) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 3-13 STROBE LIGHT W/ OHG (RED 12 & 36 VDC) - EXPLODED VIEW SEAT BELT ASSEMBLY Page Page AMERICAN-LINCOLN TECHNOLOGY 3-17 SPRAY & VAC WAND (12V & 36V) SPRAY & VAC WAND (12V & 36V) (cont.) - PARTS LIST SPRAY & VAC WAND (12V & 36V) (cont.) - EXPLODED VIEW SPRAY & VAC WAND (12V & 36V) (cont.) AMERICAN-LINCOLN TECHNOLOGY 3-21 HYDRAULIC KIT-0760-546 SCRUB BRUSH ASSY OPTION C1981/0106 AMERICAN-LINCOLN TECHNOLOGY 3-23 SPARE PARTS KIT-0760-548 Broom and Hopper Chamber Components Squeegee Components Recovery Tank Components Electrical Controls Components Page AMERICAN-LINCOLN TECHNOLOGY 3-25 Page AMERICAN-LINCOLN TECHNOLOGY 3-27 AMERICAN-LINCOLN TECHNOLOGY RIDER SWEEPER / SCRUBBER "BUMPER-TO-BUMPER"LIMITED WARRANTY I.COVERAGE A. (c)