Nilfisk-ALTO 2000 ESP RECOVERY OPTION

AMERICAN-LINCOLN TECHNOLOGY 3-5

SMART 2000

ESP RECOVERY OPTION - EXPLODED VIEW

14 15 2

RED

BLACK

1H9

H12

NOTE: BLUE SEALANT ON ALL FITTINGS

986

EXISTING

HARNESS

H20

H26

H247

H248

H332

EXISTING

HARNESS

BACKVIEW OF 8-82-00059

EXISTING

HARNESS

REMOVEWIRES 23 AND 28BFROM

HIGHREC SW AND PLUG INTO

ESPFLOAT SE AS SHOWN

524

28B

5.00

Ø1.06 2.50

9.00

DRILLØ1.13 IN RECOVERY TANK

ANDPLUG ANOTHER HOLE

1.25

7.58

TAPPEDFOR 3/8 PIPE

C1944/0008

Contents

Main AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Sweeper/scrubber Alto U.S., Inc., 1100Haskins Road, Bowling Green, Ohio 43402 Operator's Manual READ THIS BOOK AMERICAN-LINCOLN TECHNOLOGY 1 - 1 SMART 2000 1 - 2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 3 SPECIFICATIONS 1 - 4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 5 MACHINE DIMENSIONS AMERICAN-LINCOLN TECHNOLOGY 1 - 7 STANDARD HARDWARE & TORQUE VALUES SAE - Grade 5 SAE - Grade 8 Decrease the torque by 20% when using thread lubricant The torque tolerance is on torque values. HYDRAULIC TORQUE REQUIREMENTS Page 1 - 10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MACHINE PREPARATION Figure 1 AMERICAN-LINCOLN TECHNOLOGY 1 - 11 MACHINE PREPARATION - BATTERY 1 - 12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 13 Page AMERICAN-LINCOLN TECHNOLOGY 1 - 15 OPERATION OF CONTROLS AND GAUGES 1 - 16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 17 1 - 18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 A AMERICAN-LINCOLN TECHNOLOGY 1 - 19 SMART 2000 B 1 - 20 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 21 1 - 22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP SYSTEM OPERATING INSTRUCTIONS SOLUTION TANK RECOVERY TANK SEPARATOR FILTER FILTER FLOW VALVE SCRUB BRUSH SQUEEGEE FLOOR CONTACT OPERATING INSTRUCTIONS 1 - 24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE CHART SERVICE CHART DIAGRAM 1 - 26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HELPFUL HINTS FOR CLEANING OPERATION SIDE AISLES MAIN AISLE SIDE AISLES AMERICAN-LINCOLN TECHNOLOGY 1 - 27 SERVICE PRECAUTIONS 1 - 28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS AMERICAN-LINCOLN TECHNOLOGY 1 - 29 1 - 30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H34 AMERICAN-LINCOLN TECHNOLOGY 1 - 31 1 - 32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 33 GENERAL MACHINE MAINTENANCE 1 - 34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 3.5" AMERICAN-LINCOLN TECHNOLOGY 1 - 35 Page AMERICAN-LINCOLN TECHNOLOGY 1 - 37 PARTS LIST LEGEND ABBREVIATIONS- SCREWS ABBREVIATIONS- SETSCREWS 1 - 38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 39 1 - 40 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 41 1 - 42 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 1 - 43 American Lincoln Technology MACHINE CATALOGNUMBER ELECTRICAL SCHEMATIC(BATTERY) SOL. C1535/0301 REV. RAISE 8 PIN INPUT PORT RESISTOR ASSY.C-1 CURTIS 1303-303 CONTROLLER CONNECTION - (BATTERY)HARNESS ROUTING 1-46 BOTTOM VIEW RT. HEAD LIGHT LT. HEAD LIGHT SIDE BROOM MOTOR Connect to (-) terminal on power panel along with D wire HOPPER ACTUATOR HYDRAULIC SCHEMATIC(BATTERY) Page CHAPTER 2 TABLE OF CONTENTS 2-2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-3 MAIN BROOM ASSEMBLY- EXPLODED VIEW MAIN BROOM ASSEMBLY (cont.) - PARTS LIST 2-4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 AMERICAN-LINCOLN TECHNOLOGY 2-5 MAIN BROOM ASSEMBLY (cont.) - EXPLODED VIEW 2-6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM BAFFLE AND FLAPS - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-7 MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW 2-8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SIDE BROOM (12 & 36V)- PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-9 SIDE BROOM (12 & 36V) - EXPLODED VIEW 2-10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HOPPER ASSEMBLY (12V &36V BATTERY) - PARTS LIST Page 2-12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ACTUATOR ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-13 SCRUB DECK ACTUATOR ASSEMBLY- EXPLODED VIEW 2-14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40) - PARTS LIST Page 2-16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40) Page 2-18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (46)- PARTS LIST SCRUB DECK ASSEMBLY (46) - EXPLODED VIEW SIDE SQUEEGEE (40) 2-20 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Page 2-22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE (40) - PARTS LIST REAR SQUEEGEE (40) - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-23 2-24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE (46) - PARTS LIST REAR SQUEEGEE (46) - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-25 2-26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE LIFT SYSTEM (12V & 36V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-27 REAR SQUEEGEE LIFT SYSTEM (12V & 36V)- EXPLODED VIEW 2-28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SWING SQUEEGEE SUPPORT- PARTS LIST Page 2-30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION TANK- PARTS LIST SOLUTION TANK - EXPLODED VIEW 2-32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION CONTROL- PARTS LIST SOLUTION CONTROL - EXPLODED VIEW 2-34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 RECOVERY TANK- PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-35 RECOVERY TANK - EXPLODED VIEW 2-36 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FWD/REV CONTROLS - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-37 FWD/REV CONTROLS - EXPLODED VIEW 2-38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 BRAKE ASSEMBLY - PARTS LIST BRAKE ASSEMBLY - EXPLODED VIEW 2-40 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT WHEEL ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-41 FRONT WHEEL ASSEMBLY - EXPLODED VIEW 2-42 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR WHEEL ASSEMBLY - PARTS LIST REAR WHEEL ASSEMBLY - EXPLODED VIEW 2-44 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT COVER AND LATCH ASSEMBLY - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-45 FRONT COVER AND LATCH ASSEMBLY - EXPLODED VIEW 2-46 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SEAT ASSEMBLY Page ROLLOUT BATTERY - PARTS LIST 2-48 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ROLLOUT BATTERY - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-49 2-50 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DUST CONTROL - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-51 DUST CONTROL- EXPLODED VIEW C1935/0006 2-52 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DUST CONTROL (cont.) AMERICAN-LINCOLN TECHNOLOGY 2-53 2-54 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 VAC MANIFOLD SYSTEM - PARTS LIST Page HYDRAULIC MOTOR AND PUMP ASSEMBLY - PARTS LIST Page 2-58 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MOTOR AND PUMP MOUNTING ASSEMBLY Page 2-60 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC FILTER AND SOLENOID ASSEMBLY - PARTS LIST HYDRAULIC FILTER AND SOLENOID ASSEMBLY - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-61 HYDRAULIC CONNECTION DIAGRAM - PARTS LIST 2-62 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC CONNECTION DIAGRAM - EXPLODED VIEW AMERICAN-LINCOLN TECHNOLOGY 2-63 2-64 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER PANEL (36V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-65 POWER PANEL (36V) - EXPLODED VIEW C1983/0106 POWER PANEL (36V) Cont - PARTS LIST POWER PANEL (36V) Cont - EXPLODED VIEW POWER PANEL (36V) Cont - PARTS LIST POWER PANEL (36V) Cont - EXPLODED VIEW 2-70 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER STEERING - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-71 POWER STEERING - EXPLODED VIEW 2-72 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ELECTRICAL POWER PANEL (36V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-73 ELECTRICAL POWER PANEL (36V) - EXPLODED VIEW 2-74 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INSTRUMENT PANEL - PARTS LIST INSTRUMENT PANEL - EXPLODED VIEW 2-76 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INSTRUMENT PANEL (12V) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-77 INSTRUMENT PANEL (12V) - EXPLODED VIEW 2-78 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DECALS - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 2-79 DECALS - EXPLODED VIEW Page CHAPTER 3 TABLE OF CONTENTS BACK - UP ALARM (12V & 36V) BATTERY STAND AMERICAN-LINCOLN TECHNOLOGY 3-3 ESP RECOVERY OPTION - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 3-5 ESP RECOVERY OPTION - EXPLODED VIEW C1944/0008 ESP RECOVERY OPTION FIRE EXTINGUISHER AMERICAN-LINCOLN TECHNOLOGY 3-7 LIGHT PACKAGE OVERHEAD GUARD (OHG) AMERICAN-LINCOLN TECHNOLOGY 3-9 STROBE LIGHT W/O OHG (12 & 36 VDC) - PARTS LIST Page STROBE LIGHT W/ OHG (12 & 36 VDC) - PARTS LIST AMERICAN-LINCOLN TECHNOLOGY 3-13 STROBE LIGHT W/ OHG (RED 12 & 36 VDC) - EXPLODED VIEW SEAT BELT ASSEMBLY Page Page AMERICAN-LINCOLN TECHNOLOGY 3-17 SPRAY & VAC WAND (12V & 36V) SPRAY & VAC WAND (12V & 36V) (cont.) - PARTS LIST SPRAY & VAC WAND (12V & 36V) (cont.) - EXPLODED VIEW SPRAY & VAC WAND (12V & 36V) (cont.) AMERICAN-LINCOLN TECHNOLOGY 3-21 HYDRAULIC KIT-0760-546 SCRUB BRUSH ASSY OPTION C1981/0106 AMERICAN-LINCOLN TECHNOLOGY 3-23 SPARE PARTS KIT-0760-548 Broom and Hopper Chamber Components Squeegee Components Recovery Tank Components Electrical Controls Components Page AMERICAN-LINCOLN TECHNOLOGY 3-25 Page AMERICAN-LINCOLN TECHNOLOGY 3-27 AMERICAN-LINCOLN TECHNOLOGY RIDER SWEEPER / SCRUBBER "BUMPER-TO-BUMPER"LIMITED WARRANTY I.COVERAGE A. (c)