Operation, Start UP Preparation | Omega Engineering 185-210 DUS

SECTION 3 OPERATION

3.1 START UP PREPARATION

1.Check engine and compressor oil levels. Do not overfill.

2.Check coolant level in radiator (Fill at coolant recovery bottle).

3.Check for fuel, oil and coolant leaks.

4.Check air cleaner, clamps and hoses.

5.Check battery connections.

6.Check and adjust tension of fan belts.

NOTE: This unit has minimum air pressure valve to assure compressor oil flow. There will be no airflow from the compressor if receiver pressure is less that 80 PSIG.

3.2 STARTING PROCEDURE

1.Close service valves and move unloader valve to “START” position

2.Press and hold bypass button and turn starter switch to “START” position. If engine fails to start. DO NOT attempt to restart until cranking motor stops rotating. Before restarting, starter switch must be returned to “OFF” position

3.When engine starts, release starter switch and hold bypass button down until oil pressure reaches 15PSI then release. Maintain unloader valve at “START” position until engine is warm and operating smoothly, then move unloader valve to “RUN” position.

3.3 EMERGENCY SHUTDOWN PROCEDURE

Turn start stop switch to “OFF” position

3.4 ROUTINE SHUTDOWN PROCEDURE

1.Move unloader to start position

2.Allow compressor to run 2 to 3 minutes to cool.

3.Move on/off switch to “OFF” position

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P/N: 307271

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Omega Engineering 185-210 DUS, JD 4045 Operation, Start UP Preparation, Starting Procedure, Emergency Shutdown Procedure

Contents

Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility Introduction AIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User Modification Parking SafetyBefore Starting the Compressor Compressor USE and Compressed AIR Lifting Servicing Introduction DescriptionRotary Compressor Components Engine Components Enclosure ChassisInstrument Panel Door Frame Emergency Shutdown Procedure Starting ProcedureRoutine Shutdown Procedure Operation Engine Fuel Specifications MaintenanceCold Weather Fuel 15 P/N OIL Filter Replacement Engine Cooling SpecificationsEngine OIL and Filter Mixtures Radiator Radiator Pressure CAPCompressor OIL Coolant Level Compressor OIL Specifications 19 P/N Compressor OIL Filter Element Replacement Compressor & Engine AIR Filter MaintenanceElement Inspection Cleaning Oilthermostat Belts & Belt AdjustmentSeparator Element Replacement Compressor OIL Thermostatic Valve Adjustment CONTROLS-OPERATION and AdjustmentsIdle Speed Adjustment Procedures Pressure Regulator Adjustment BatteryRated Speed Adjustment Instruments Daily Operation Maintenance Schedule 25 P/N Maintenance Schedule Chart Compressor AIR Filter Element Procedure for Ordering Parts Troubleshooting Troubleshooting27 P/N Symptom Cause Remedy Troubleshooting Chart 29 P/N Clean or replace the element Boss INDUSTRIES, INC Genesis Drive LAPORTE, Warranty31 P/N Summary of Main Warranty Provisions Warranty Claims Preparation of Part Return WARRANTY/RETURN Goods InstructionsReturn or Warranty Claims Filing Procedures 33 P/N Damage in Transit General 35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly Drawings Engine & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSCompressor & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUS REV Description Date ENG Revision History 39 P/N SWITCH, Press 18# N.O /8MNPT BRACKET,ASSY ENG. AIR CleanerSWITCH, Temp 220 F NC Gold Contacts SENDER, Coolant Temperature 3/8 41 P/N 307271 CONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG RELIEF, 1/2 NPT 175 PSI BOLT, Battery Hold Down BRACKET, Battery Hold DownBATTERY, 12VOLT 650CCA a VALVE, Service 1 X 3/4-Y Vented LA PORTE, 45 P/N PANEL, DUS OIL Fill Access PANEL, DUS Rear AccessLatch ADJ Lever C2-33-35 WASHER, Flat Wide 1/4 SS 47 P/N John Deere 4045 DF Engine