Manuals / PB Heat / Household Appliance / Boiler

PB Heat DE manual Repair Parts, Item No, Description, Part Selection Information

Models: DE

1 43

Download 43 pages 63.1 Kb

Page 40

Item

REPAIR PARTS

Table 11.1: Repair Parts

Item

No.

Description

Part Selection Information

DE-03 DE-04 DE-05 DE-06

1	Block Assembly		90419	90420	90421	90422

2	Base Assembly		7800	7801	7802	7803

3	Observation Cover Door		51771	51771	51771	51771

4	Base Blanket Seal	Specify length	50867	50867	50867	50867

5	Combustible Floor Pan Assembly		90700	90701	90702	90703

6	Steel Burner w/Pilot Clip	1 Per Boiler	51539	51539	51539	51539
	Steel Burner	Specify Quantity	51537	51537	51537	51537
7	Gas Manifold		50978	50979	50980	50981

8	Orifice Spud, #48	Natural Gas 0-2000 ft (0-610 m) elevation (specify qty.) *	50894	50894	50894

	Orifice Spud, #49	Natural Gas 0-2000 ft (0-610 m) elevation (specify qty.) *				50895

	Orifice Spud, #56	LP Gas 0-2000 ft (0-610 m) elevation (specify qty.)*	50899	50899	50899	50899

9	Flame Rollout Safety Shut Off Switch		51587	51587	51587	51587

10	Flue Collector/Fan Mount		90195	90196	90197	90198

11	Flue Baffle - 8”	1 per flue (specify qty.)	51584	51584	51584	51584

12	Flue Collector Blanket Seal	Specify length	50866	50866	50866	50866

13	Fan Gasket		50204	50204	50204	50204

14	Fan Adapter Gasket		50203	50203	50203	50203

15	Fan Adapter		90199	90199	90199	90199
16	Jacket Assembly		90244	90245	90246	90247
17	Fan		50212	50212	50212	50212

	Honeywell SV9501M2700 Gas Valve	Natural Gas	51682	51682	51682

	Honeywell SV9501M2064 Gas Valve	LP Gas	51691	51691	51691

	Honeywell SV9601M4167 Gas Valve	Natural Gas				51683

	Honeywell SV9601M4225 Gas Valve	LP Gas				51692

	Honeywell Q3480B1025 Pilot	Natural Gas	51684	51684	51684	51684

	Honeywell Q3480B1058 Pilot	LP Gas	50205	50205	50205	50205

	Honeywell L4080B1253 Limit		50210	50210	50210	50210

	Zettler ZC90113-177 Relay Center		50786	50786	50786	50786

	Endura ES2035-0136 Pressure Switch	0-2000 Ft. (0-610 m) Elevation*	50093

	Endura ES2035-0135 Pressure Switch	0-2000 Ft. (0-610 m) Elevation*		50092	50092

	Endura ES2035-0133 Pressure Switch	0-2000 Ft. (0-610 m) Elevation*				50091

	Zettler Relay ZC90341		50790	50790	50790	50790

	Safety Relief Valve 30 PSI
	Conbraco 10-408-05		50501	50501	50501	50501
	Safety Relief Valve 50 PSI Watts #350		99950	99950	99950	99950

	Temperature Pressure Gauge		51324	51324	51324	51324

* For elevations over 2000 feet above sea level, contact PB Heat, LLC.

38

Image 40

PB Heat manual Repair Parts, Item No, Description, Part Selection Information, DE-03 DE-04 DE-05 DE-06

Contents

Gas Boilers Installation Operation & Maintenance ManualSeries DE TABLE OF CONTENTS TABLE OF CONTENTSUSING THIS MANUAL USING THIS MANUALDANGER A.INSTALLATION SEQUENCE1. PREINSTALLATION PREINSTALLATIONA.ACCESSIBILITY CLEARANCES DANGERPREINSTALLATION Figure 1.3 Air Openings - All Air Directly fromPREINSTALLATION whereD.INSTALLATION SURVEY PREINSTALLATIONE.PLANNING THE LAYOUT 2.BOILER SET-UP BOILER SET-UPWATER PIPING AND CONTROLS 3. WATER PIPING AND CONTROLSA.BOILER SUPPLY AND RETURN B.SAFETY RELIEF VALVE Figure 3.3 Safety Relief Valve Hook-UpInstallation with Air Elimination in WATER PIPING AND CONTROLSWATER PIPING AND CONTROLS C.PIPING FOR ZONED SYSTEMSFigure 3.5 Zone Piping with Zone Valves Figure 3.6 Zone Piping with CirculatorsWATER PIPING AND CONTROLS D.EXPANSION TANKE.INDIRECT-FIREDWATER HEATER F.FREEZE PROTECTION4. VENTING VENTINGA.GENERAL B.CHIMNEY VENTINGVENTING Table 4.2. Equivalent Vent LengthVENTING Figure 4.3 Vent Pipe AdaptersD. DIRECT EXHAUST VERTICAL VENTING VENTINGFigure 4.4 Direct Exhaust Sidewall Venting E.BOILER REMOVAL FROM COMMON VENTING SYSTEM VENTINGFigure 4.5 Direct Exhaust Vertical Venting 5.GAS PIPING GAS PIPINGGAS PIPING Natural GasLP Gas Table 5.3 Pipe Capacity6. ELECTRICAL ELECTRICALA. WIRING B.ZONED SYSTEM WIRINGELECTRICAL Figure 6.2 Wiring and Connection DiagramD.SEQUENCE OF OPERATION ELECTRICAL Figure 6.3 Ignition System Operating SequenceFigure 6.5 Zone Wiring with Circulators Figure 6.4 Zone Wiring with Zone ValvesELECTRICAL START-UPPROCEDURES 7. START-UPPROCEDURESA.COMPLETING THE INSTALLATION START-UPPROCEDURES Figure 7.1 Gas Valve, Manifold and Burner Assembly - Intermittent IgnitionFOR YOUR SAFETY READ BEFORE LIGHTING START-UPPROCEDURESOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCESTART-UPPROCEDURES C.ADJUSTMENT OF GAS PRESSURE REGULATORB.CONTROL DESCRIPTIONS D.CHECKING BURNER INPUTE.CHECK-OUTPROCEDURE START-UPPROCEDURESTime that START-UPPROCEDURES 3.Low Water Cut-Offif used - Consult the manufacturer’s instructions for the low water cut-offoperational check procedure8. TROUBLESHOOTING TROUBLESHOOTINGB.TROUBLESHOOTING GUIDES DANGERTROUBLESHOOTING SEE TABLETROUBLESHOOTING Problem1. See Figure 1. See FigureTROUBLESHOOTING 9. MAINTENANCE MAINTENANCEMAINTENANCE A.GENERALB.DAILY WITH BOILER IN USE C.WEEKLY WITH BOILER IN USEMAINTENANCE The boiler is at room temperatureDANGER E.ANNUALLY BEFORE START OF HEATING SEASONBOILER DIMENSIONS & RATINGS 10. BOILER DIMENSIONS & RATINGSSERIES DE BOILER RATINGS REPAIR PARTS 11. REPAIR PARTSREPAIR PARTS SERIES DE GAS BOILER REPAIR PARTS Figure 11.2 Base/Burners/ManifoldREPAIR PARTS Item NoDescription Part Selection InformationPage Page Installation Operation & Maintenance Manual TO THE INSTALLERQualified Service Agency Series DE