for Maintenance and Safety
RANGER RZR XP RANGER RZR XP 4
Owners Manual
Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels
Page
NEVER Operate
WELCOME
Printed in U.S.A
TABLE OF CONTENTS
INTRODUCTION
DANGER
NOTICE
European Vibration and Noise
INTRODUCTION
Vehicle Identification Numbers
INTRODUCTION
Vehicle Identification
Number
Equipment Modifications
SAFETY
SAFETY
Safe Riding Gear
Helmet
Boots
SAFETY
Eye Protection
Gloves
Accessories
SAFETY
Using Alcohol or Drugs
Operating Without Instruction
Failure to Inspect Before Operating
SAFETY
Protective Apparel
Seat Belts
Carrying Multiple Passengers RZR XP
SAFETY
Operating With a Load on the Vehicle
Always follow these guidelines
Passengers in the Cargo Box
SAFETY
Operating on Pavement
Operating on Public Roads
Turning Improperly
SAFETY
Physical Control of the Vehicle
Jumps and Stunts
Improper Hill Climbing
SAFETY
Crossing Hillsides
Stalling While Climbing a Hill
Improper Tire Maintenance
SAFETY
Operating Improperly in Reverse
Operating on Slippery Terrain
Operating Over Obstacles
SAFETY
Skidding or Sliding
Operating Through Water
Improper Cargo Loading
SAFETY
Operating on Frozen Bodies of Water
Operating a Damaged Vehicle
FOR MORE INFORMATION ABOUT SAFETY call POLARIS at
SAFETY
Handling Gasoline
Refueling
SAFETY
Safety Labels and Locations
Load/Passenger/Tire Pressure Warning
SAFETY
Passenger Safety Warning RZR XP
Passenger Safety
SAFETY
Passenger Safety Warning RZR XP
THE PASSENGERS MUST ALWAYS •wear seat belts
Safety Labels and Locations
SAFETY
Rear Passenger Cab Frame Warning RZR XP
Rear Passenger Grab Bar Warning RZR XP
Cab Frame/Seat Belt Warning
SAFETY
Shift Caution
Age Overturn Warning Warning
Age Warning
SAFETY
Overturn Warning
Belt Debris Warning
Discretionary Warning RZR XP
SAFETY
Discretionary
NEVER operate
Discretionary Warning RZR XP
SAFETY
NEVER operate
•with more than three passengers
ROPS Frame
FEATURES AND CONTROLS
Cargo
Nets
FEATURES AND CONTROLS
Rear Passenger Grab Bar Shifter Fuel Tank Cap
Cargo Box Tie-Down Points
Switches
FEATURES AND CONTROLS
Ignition Switch
Auxiliary Outlets
FEATURES AND CONTROLS
Headlight Switch
All Wheel Drive AWD Switch
Seat Adjustments
FEATURES AND CONTROLS
Seats
Steering Wheel
Passenger Hand Hold
FEATURES AND CONTROLS
Hood
FEATURES AND CONTROLS
Service Access Panels
FEATURES AND CONTROLS
Engine Access Panel
Cargo Box Access Panel
FEATURES AND CONTROLS
Fuel Cap
Cab Nets
FEATURES AND CONTROLS
Seat Belts
Seat Belt Inspection
FEATURES AND CONTROLS
Using Low Range
Gear Selector
Brake Pedal
FEATURES AND CONTROLS
Throttle Pedal
Rollover Protective Structure ROPS
FEATURES AND CONTROLS
All Wheel Drive AWD System
Engaging AWD
Mode Button
FEATURES AND CONTROLS
Instrument Cluster
Speedometer
Indicator Lamps
FEATURES AND CONTROLS
Lamp
Indicates
Rider Information Center
FEATURES AND CONTROLS
FEATURES AND CONTROLS
2.Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately
Rider Information Center
FEATURES AND CONTROLS
Rider Information Center
Display Units Standard/Metric
FEATURES AND CONTROLS
Clock Mode
Rider Information Center
Odometer Mode
FEATURES AND CONTROLS
Trip Meter Mode
Hour Meter Mode
Programmable Service Interval
FEATURES AND CONTROLS
Diagnostic Display Mode
Rider Information Center
FEATURES AND CONTROLS
Engine Error Codes
Rider Information Center
Vehicle Break-inPeriod
OPERATION
Engine and Drivetrain Break-in
OPERATION
Brake System Break-in
PVT Break-inClutches/Belt
Pre-RideInspection
OPERATION
Item
Remarks
Safe Operation Practices
OPERATION
Starting the Engine
OPERATION
Stopping the Engine
Braking
Parking the Vehicle
OPERATION
Know Your Riding Area/Tread Lightly
Trail Etiquette
OPERATION
New Operator Driving Procedures
12.Apply the brakes and shift into low gear
OPERATION
Driving with Passengers
OPERATION
Driving on Slippery Surfaces
OPERATION
Driving Uphill
OPERATION
OPERATION
Driving on a Sidehill Sidehilling
Driving Downhill
Driving Through Water
OPERATION
Driving Over Obstacles
OPERATION
Driving in Reverse
OPERATION
3.Back slowly
4.Apply the brakes lightly for stopping
Parking on an Incline
OPERATION
1.Place the transmission in PARK
2.Turn the engine off
Hauling Cargo
OPERATION
Belt Life
OPERATION
Noise Emission Control System
EMISSION CONTROL SYSTEMS
Operation on Public Lands in the U.S.A
Crankcase Emission Control System
MAINTENANCE
Periodic Maintenance Chart
Severe Use Definition
Maintenance Chart Key
MAINTENANCE
Maintenance Interval
MAINTENANCE
Item
Remarks
Maintenance Interval
MAINTENANCE
Item
Remarks
Maintenance Interval
MAINTENANCE
Item
Remarks
Fitting Access as viewed from top with
MAINTENANCE
Middle Prop Shaft Grease Fitting
center floor panel removed
MAINTENANCE
View of Driver’s Side From Bottom of Vehicle
Front Control Arm Pivot Bushings 3 per side
Ambient Temperature Range
MAINTENANCE
Engine Oil
Oil Recommendations
Oil Check
MAINTENANCE
Oil and Filter Change
MAINTENANCE
MAINTENANCE
15.Reinstall the dipstick
Oil and Filter Change
MAINTENANCE
Transmission Main Gearcase
Fluid Check
Fluid Change
MAINTENANCE
MAINTENANCE
Demand Drive Unit Front Gearcase
Fluid Check
MAINTENANCE
Fluid Change
1.Remove the fill plug
Gearcase Specification Chart
MAINTENANCE
Gearcases
Spark Plugs
Spark Plug Removal and Replacement
MAINTENANCE
Spark Plug Condition
Normal Plug
Feature Supported
MAINTENANCE
Feature Supported
Fuses
Main Fuse Box
MAINTENANCE
Cooling System
MAINTENANCE
Adding or Changing Coolant
Radiator and Cooling Fan
Radiator Coolant Level/Changing Coolant
MAINTENANCE
Overflow Bottle Coolant Level
MAINTENANCE
POLARIS Variable Transmission PVT System
MAINTENANCE
MAINTENANCE
Belt Replacement/Debris Removal
Continued on next page
MAINTENANCE
Belt Replacement/Debris Removal
PVT Drying
Filter Systems
MAINTENANCE
Fuel Tank Vent Filter
Intake Pre-Filters
Air Filter
MAINTENANCE
Spark Arrester
MAINTENANCE
1.Remove the arrester retaining bolt and nut
MAINTENANCE
Throttle System
MAINTENANCE
Throttle Freeplay
Throttle Body/Idle RPM
MAINTENANCE
Brakes
Brake Inspection
Brake Fluid
MAINTENANCE
Factory Preload Settings
MAINTENANCE
Front/Rear Spring Preload
Fox Shock Preload
Fox Shock Preload Adjustment
MAINTENANCE
Adjusting Ring
Front/Rear Spring Preload
Walker Evans Shock Preload Adjustment
MAINTENANCE
Adjusting Ring 1
Front/Rear Spring Preload
Front/Rear Shock Compression
MAINTENANCE
Rear
Front
Axle and Wheel Nut Torque Specifications
MAINTENANCE
Tires
Tire Tread Depth
Wheel Installation
MAINTENANCE
Wheel Removal
1. Place the transmission
Headlight Replacement
MAINTENANCE
Lights
Brake Lights
Headlight Beam Adjustment
MAINTENANCE
Vehicle Immersion
MAINTENANCE
Steering Wheel Inspection
MAINTENANCE
MAINTENANCE
Battery
Battery Removal
MAINTENANCE
Battery Installation
Battery Storage
Battery Charging
MAINTENANCE
Battery Charging
MAINTENANCE
State of
Voltage
Cleaning and Storage
MAINTENANCE
Washing the Vehicle
Washing Tips
Washing the Vehicle
MAINTENANCE
Polishing the Vehicle
Polishing Tips
Clean the Exterior
MAINTENANCE
Storage Tips
Stabilize the Fuel
Battery Maintenance
MAINTENANCE
Storage Tips
Inspect and Lubricate
Cleaning and Storage
MAINTENANCE
Transporting the Vehicle
Removal from Storage
RANGER RZR XP
SPECIFICATIONS
SPECIFICATIONS
RANGER RZR XP
Clutching
RANGER RZR XP 4
SPECIFICATIONS
RANGER RZR XP 4
SPECIFICATIONS
Clutching
Lubrication System
Part Number
POLARIS PRODUCTS
Description
Engine Lubricant
Solution
TROUBLESHOOTING
Drive Belt Wear/Burn
Possible Cause
Solution
TROUBLESHOOTING
Solution
Solution
Solution
TROUBLESHOOTING
Solution
Solution
Engine Stops or Loses Power
TROUBLESHOOTING
Solution
Possible Cause
WARRANTY
LIMITED WARRANTY
REGISTRATION
Wheels and tires
WARRANTY
LIMITATIONS OF WARRANTIES AND REMEDIES
WARRANTY
HOW TO OBTAIN WARRANTY SERVICE
WARRANTY
SPARK ARRESTER
Lubricants
How to Get Service
WARRANTY
In the Country where your vehicle was purchased
Exported Vehicles
How to Get Service
WARRANTY
Notice
If Purchased From A Private Party
U.S.A. EPA Emissions Limited Warranty
WARRANTY
WARRANTY
U.S.A. EPA Emissions Limited Warranty
The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR- RANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI- DENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR- RANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PUR- POSE
SERVICE PERFORMED / COMMENTS
MAINTENANCE LOG
DATE
MILES KM
SERVICE PERFORMED / COMMENTS
MAINTENANCE LOG
DATE
MILES KM
SERVICE PERFORMED / COMMENTS
MAINTENANCE LOG
DATE
MILES KM
Adjustments
INDEX
Battery
Coolant
Filter
INDEX
Fluid
Fluid Change
Lights
INDEX
Oil Change
Oil Check
INDEX
Switches
Spark Plugs . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . .