Manuals / Polaris / Lawn and Garden / Utility Vehicle

Polaris RZR XP 4 900 Polaris Products, Part Number, Description, Engine Lubricant, Coolant

Models: RZR XP 900 RZR XP 4 900

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POLARIS PRODUCTS

POLARIS PRODUCTS

Part Number

Description

	Engine Lubricant
2870791	Fogging Oil (12 oz./355 ml Aerosol)
2876244	PS-4 PLUS Synthetic 4-Cycle Engine Oil (qt./.95 l)
2876245	PS-4 PLUS Synthetic 4-Cycle Engine Oil (gal./3.8 l)
2878920	PS-4 Extreme Duty Synthetic 4-Cycle Oil (qt./.95 l)
2878922	PS-4 Extreme Duty Synthetic 4-Cycle Oil (2 qt./1.9 l)
2878919	PS-4 Extreme Duty Synthetic 4-Cycle Oil (gal./3.8 l)
	Gearcase / Transmission Lubricants
2878068	AGL PLUS Transmission Fluid (qt./.95 l)
2878069	AGL PLUS Transmission Fluid (gal./3.8 l)
2871653	Premium ATV Angle Drive Fluid (8 oz./237 ml)
2872276	Premium ATV Angle Drive Fluid (2.5 gal./9.5 l)
2870465	Pump for Gallon (3.8 l) Jug
2877922	Demand Drive Plus Fluid (qt./.95 l)
2877923	Demand Drive Plus Fluid (gal./3.8 l)
	Coolant
2871323	60/40 Coolant (gal./3.8 l)
2871534	60/40 Coolant (qt./.95 l)
	Grease / Specialized Lubricants
2871312	Grease Gun Kit, Premium All Season
2871322	Premium All Season Grease (3 oz./89 ml cartridge)
2871423	Premium All Season Grease (14 oz./414 ml cartridge)
2871460	Starter Drive Grease
2871515	Premium U-Joint Lube (3 oz./89 ml cartridge)
2871551	Premium U-Joint Lube (14 oz./414 ml cartridge)
2871329	Dielectric Grease (Nyogel™)
	Additives / Miscellaneous
2871326	Carbon Clean Plus
2870652	Fuel Stabilizer
2872189	DOT 4 Brake Fluid
2871956	Loctite™ 565 Thread Sealant
2859044	POLARIS Battery Tender™ Charger

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Polaris RZR XP 4 900 Polaris Products, Part Number, Description, Engine Lubricant, Coolant, Additives / Miscellaneous

Contents

Owners Manual for Maintenance and SafetyRANGER RZR XP RANGER RZR XP 4 Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels Page NEVER Operate WELCOME Printed in U.S.A TABLE OF CONTENTS NOTICE INTRODUCTIONDANGER INTRODUCTION European Vibration and NoiseINTRODUCTION Vehicle Identification NumbersVehicle Identification NumberSAFETY Equipment ModificationsHelmet SAFETYSafe Riding Gear SAFETY BootsEye Protection GlovesSAFETY AccessoriesUsing Alcohol or Drugs Operating Without InstructionSAFETY Failure to Inspect Before OperatingProtective Apparel Seat BeltsSAFETY Carrying Multiple Passengers RZR XPOperating With a Load on the Vehicle Always follow these guidelinesSAFETY Passengers in the Cargo BoxOperating on Pavement Operating on Public RoadsSAFETY Turning ImproperlyPhysical Control of the Vehicle Jumps and StuntsSAFETY Improper Hill ClimbingCrossing Hillsides Stalling While Climbing a HillSAFETY Improper Tire MaintenanceOperating Improperly in Reverse Operating on Slippery TerrainSAFETY Operating Over ObstaclesSkidding or Sliding Operating Through WaterSAFETY Improper Cargo LoadingOperating on Frozen Bodies of Water Operating a Damaged VehicleSAFETY FOR MORE INFORMATION ABOUT SAFETY call POLARIS atHandling Gasoline RefuelingLoad/Passenger/Tire Pressure Warning SAFETYSafety Labels and Locations Passenger Safety SAFETYPassenger Safety Warning RZR XP THE PASSENGERS MUST ALWAYS •wear seat belts SAFETYPassenger Safety Warning RZR XP SAFETY Safety Labels and LocationsRear Passenger Cab Frame Warning RZR XP Rear Passenger Grab Bar Warning RZR XPSAFETY Cab Frame/Seat Belt WarningShift Caution Age Overturn Warning WarningSAFETY Age WarningOverturn Warning Belt Debris WarningSAFETY Discretionary Warning RZR XPDiscretionary NEVER operateSAFETY Discretionary Warning RZR XPNEVER operate •with more than three passengersFEATURES AND CONTROLS ROPS FrameCargo NetsCargo Box Tie-Down Points FEATURES AND CONTROLSRear Passenger Grab Bar Shifter Fuel Tank Cap FEATURES AND CONTROLS SwitchesIgnition Switch Auxiliary OutletsAll Wheel Drive AWD Switch FEATURES AND CONTROLSHeadlight Switch FEATURES AND CONTROLS Seat AdjustmentsSeats Steering WheelFEATURES AND CONTROLS Passenger Hand HoldFEATURES AND CONTROLS HoodFEATURES AND CONTROLS Service Access PanelsEngine Access Panel Cargo Box Access PanelCab Nets FEATURES AND CONTROLSFuel Cap Seat Belt Inspection FEATURES AND CONTROLSSeat Belts Gear Selector FEATURES AND CONTROLSUsing Low Range FEATURES AND CONTROLS Brake PedalThrottle Pedal Rollover Protective Structure ROPSEngaging AWD FEATURES AND CONTROLSAll Wheel Drive AWD System FEATURES AND CONTROLS Mode ButtonInstrument Cluster SpeedometerFEATURES AND CONTROLS Indicator LampsLamp IndicatesFEATURES AND CONTROLS Rider Information CenterRider Information Center FEATURES AND CONTROLS2.Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately Display Units Standard/Metric FEATURES AND CONTROLSRider Information Center Rider Information Center FEATURES AND CONTROLSClock Mode FEATURES AND CONTROLS Odometer ModeTrip Meter Mode Hour Meter ModeFEATURES AND CONTROLS Programmable Service IntervalDiagnostic Display Mode Rider Information CenterRider Information Center FEATURES AND CONTROLSEngine Error Codes OPERATION Vehicle Break-inPeriodOPERATION Engine and Drivetrain Break-inBrake System Break-in PVT Break-inClutches/BeltOPERATION Pre-RideInspectionItem RemarksOPERATION Safe Operation PracticesOPERATION Starting the EngineStopping the Engine BrakingOPERATION Parking the VehicleKnow Your Riding Area/Tread Lightly Trail EtiquetteNew Operator Driving Procedures OPERATIONOPERATION 12.Apply the brakes and shift into low gearOPERATION Driving with PassengersOPERATION Driving on Slippery SurfacesOPERATION Driving UphillDriving Downhill OPERATIONDriving on a Sidehill Sidehilling OPERATION Driving Through WaterOPERATION Driving Over ObstaclesOPERATION Driving in Reverse3.Back slowly 4.Apply the brakes lightly for stoppingOPERATION Parking on an Incline1.Place the transmission in PARK 2.Turn the engine offOPERATION Hauling CargoOPERATION Belt LifeEMISSION CONTROL SYSTEMS Noise Emission Control SystemOperation on Public Lands in the U.S.A Crankcase Emission Control SystemSevere Use Definition MAINTENANCEPeriodic Maintenance Chart MAINTENANCE Maintenance Chart KeyMAINTENANCE Maintenance IntervalItem RemarksMAINTENANCE Maintenance IntervalItem RemarksMAINTENANCE Maintenance IntervalItem RemarksMAINTENANCE Fitting Access as viewed from top withMiddle Prop Shaft Grease Fitting center floor panel removedFront Control Arm Pivot Bushings 3 per side MAINTENANCEView of Driver’s Side From Bottom of Vehicle MAINTENANCE Ambient Temperature RangeEngine Oil Oil RecommendationsMAINTENANCE Oil CheckMAINTENANCE Oil and Filter ChangeOil and Filter Change MAINTENANCE15.Reinstall the dipstick Fluid Check MAINTENANCETransmission Main Gearcase MAINTENANCE Fluid ChangeFluid Check MAINTENANCEDemand Drive Unit Front Gearcase 1.Remove the fill plug MAINTENANCEFluid Change MAINTENANCE Gearcase Specification ChartGearcases Spark PlugsMAINTENANCE Spark Plug Removal and ReplacementSpark Plug Condition Normal PlugMAINTENANCE Feature SupportedFeature Supported FusesMAINTENANCE Main Fuse BoxMAINTENANCE Cooling SystemAdding or Changing Coolant Radiator and Cooling FanMAINTENANCE Radiator Coolant Level/Changing CoolantMAINTENANCE Overflow Bottle Coolant LevelMAINTENANCE POLARIS Variable Transmission PVT SystemContinued on next page MAINTENANCEBelt Replacement/Debris Removal PVT Drying MAINTENANCEBelt Replacement/Debris Removal MAINTENANCE Filter SystemsFuel Tank Vent Filter Intake Pre-FiltersMAINTENANCE Air FilterMAINTENANCE Spark ArresterMAINTENANCE 1.Remove the arrester retaining bolt and nutMAINTENANCE Throttle SystemThrottle Freeplay Throttle Body/Idle RPMBrake Inspection MAINTENANCEBrakes MAINTENANCE Brake FluidMAINTENANCE Factory Preload SettingsFront/Rear Spring Preload Fox Shock PreloadMAINTENANCE Fox Shock Preload AdjustmentAdjusting Ring Front/Rear Spring PreloadMAINTENANCE Walker Evans Shock Preload AdjustmentAdjusting Ring 1 Front/Rear Spring PreloadMAINTENANCE Front/Rear Shock CompressionRear FrontMAINTENANCE Axle and Wheel Nut Torque SpecificationsTires Tire Tread DepthMAINTENANCE Wheel InstallationWheel Removal 1. Place the transmissionMAINTENANCE Headlight ReplacementLights Brake LightsMAINTENANCE Headlight Beam AdjustmentMAINTENANCE Vehicle ImmersionMAINTENANCE Steering Wheel InspectionBattery Removal MAINTENANCEBattery Battery Storage MAINTENANCEBattery Installation MAINTENANCE Battery ChargingMAINTENANCE Battery ChargingState of VoltageMAINTENANCE Cleaning and StorageWashing the Vehicle Washing TipsMAINTENANCE Washing the VehiclePolishing the Vehicle Polishing TipsMAINTENANCE Clean the ExteriorStorage Tips Stabilize the FuelMAINTENANCE Battery MaintenanceStorage Tips Inspect and LubricateMAINTENANCE Cleaning and StorageTransporting the Vehicle Removal from StorageSPECIFICATIONS RANGER RZR XPClutching SPECIFICATIONSRANGER RZR XP SPECIFICATIONS RANGER RZR XP 4SPECIFICATIONS RANGER RZR XP 4Clutching Lubrication SystemPOLARIS PRODUCTS Part NumberDescription Engine LubricantTROUBLESHOOTING SolutionDrive Belt Wear/Burn Possible CauseTROUBLESHOOTING SolutionSolution SolutionTROUBLESHOOTING SolutionSolution SolutionTROUBLESHOOTING Engine Stops or Loses PowerSolution Possible CauseREGISTRATION WARRANTYLIMITED WARRANTY WARRANTY Wheels and tiresWARRANTY LIMITATIONS OF WARRANTIES AND REMEDIESWARRANTY HOW TO OBTAIN WARRANTY SERVICESPARK ARRESTER LubricantsWARRANTY How to Get ServiceIn the Country where your vehicle was purchased Exported VehiclesWARRANTY How to Get ServiceNotice If Purchased From A Private PartyWARRANTY U.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR- RANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI- DENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR- RANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PUR- POSE WARRANTYU.S.A. EPA Emissions Limited Warranty MAINTENANCE LOG SERVICE PERFORMED / COMMENTSDATE MILES KMMAINTENANCE LOG SERVICE PERFORMED / COMMENTSDATE MILES KMMAINTENANCE LOG SERVICE PERFORMED / COMMENTSDATE MILES KMINDEX AdjustmentsBattery CoolantINDEX FilterFluid Fluid ChangeINDEX LightsOil Change Oil CheckSwitches INDEXSpark Plugs . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . .