Manuals / Polaris / Lawn and Garden / Utility Vehicle

Polaris RZR XP 4 900, RZR XP 900 owner manual

Models: RZR XP 900 RZR XP 4 900

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WARNING

Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.

Failure to follow the safety precautions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

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Polaris RZR XP 4 900, RZR XP 900 owner manual

Contents

Owners Manual for Maintenance and SafetyRANGER RZR XP RANGER RZR XP 4 Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels Page NEVER Operate WELCOME Printed in U.S.A TABLE OF CONTENTS NOTICE INTRODUCTIONDANGER INTRODUCTION European Vibration and NoiseVehicle Identification INTRODUCTIONVehicle Identification Numbers NumberSAFETY Equipment ModificationsHelmet SAFETYSafe Riding Gear Eye Protection SAFETYBoots GlovesUsing Alcohol or Drugs SAFETYAccessories Operating Without InstructionProtective Apparel SAFETYFailure to Inspect Before Operating Seat BeltsOperating With a Load on the Vehicle SAFETYCarrying Multiple Passengers RZR XP Always follow these guidelinesOperating on Pavement SAFETYPassengers in the Cargo Box Operating on Public RoadsPhysical Control of the Vehicle SAFETYTurning Improperly Jumps and StuntsCrossing Hillsides SAFETYImproper Hill Climbing Stalling While Climbing a HillOperating Improperly in Reverse SAFETYImproper Tire Maintenance Operating on Slippery TerrainSkidding or Sliding SAFETYOperating Over Obstacles Operating Through WaterOperating on Frozen Bodies of Water SAFETYImproper Cargo Loading Operating a Damaged VehicleHandling Gasoline SAFETYFOR MORE INFORMATION ABOUT SAFETY call POLARIS at RefuelingLoad/Passenger/Tire Pressure Warning SAFETYSafety Labels and Locations Passenger Safety SAFETYPassenger Safety Warning RZR XP THE PASSENGERS MUST ALWAYS •wear seat belts SAFETYPassenger Safety Warning RZR XP Rear Passenger Cab Frame Warning RZR XP SAFETYSafety Labels and Locations Rear Passenger Grab Bar Warning RZR XPShift Caution SAFETYCab Frame/Seat Belt Warning Age Overturn Warning WarningOverturn Warning SAFETYAge Warning Belt Debris WarningDiscretionary SAFETYDiscretionary Warning RZR XP NEVER operateNEVER operate SAFETYDiscretionary Warning RZR XP •with more than three passengersCargo FEATURES AND CONTROLSROPS Frame NetsCargo Box Tie-Down Points FEATURES AND CONTROLSRear Passenger Grab Bar Shifter Fuel Tank Cap Ignition Switch FEATURES AND CONTROLSSwitches Auxiliary OutletsAll Wheel Drive AWD Switch FEATURES AND CONTROLSHeadlight Switch Seats FEATURES AND CONTROLSSeat Adjustments Steering WheelFEATURES AND CONTROLS Passenger Hand HoldFEATURES AND CONTROLS HoodEngine Access Panel FEATURES AND CONTROLSService Access Panels Cargo Box Access PanelCab Nets FEATURES AND CONTROLSFuel Cap Seat Belt Inspection FEATURES AND CONTROLSSeat Belts Gear Selector FEATURES AND CONTROLSUsing Low Range Throttle Pedal FEATURES AND CONTROLSBrake Pedal Rollover Protective Structure ROPSEngaging AWD FEATURES AND CONTROLSAll Wheel Drive AWD System Instrument Cluster FEATURES AND CONTROLSMode Button SpeedometerLamp FEATURES AND CONTROLSIndicator Lamps IndicatesFEATURES AND CONTROLS Rider Information CenterRider Information Center FEATURES AND CONTROLS2.Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately Display Units Standard/Metric FEATURES AND CONTROLSRider Information Center Rider Information Center FEATURES AND CONTROLSClock Mode Trip Meter Mode FEATURES AND CONTROLSOdometer Mode Hour Meter ModeDiagnostic Display Mode FEATURES AND CONTROLSProgrammable Service Interval Rider Information CenterRider Information Center FEATURES AND CONTROLSEngine Error Codes OPERATION Vehicle Break-inPeriodBrake System Break-in OPERATIONEngine and Drivetrain Break-in PVT Break-inClutches/BeltItem OPERATIONPre-RideInspection RemarksOPERATION Safe Operation PracticesStopping the Engine OPERATIONStarting the Engine BrakingKnow Your Riding Area/Tread Lightly OPERATIONParking the Vehicle Trail EtiquetteNew Operator Driving Procedures OPERATIONOPERATION 12.Apply the brakes and shift into low gearOPERATION Driving with PassengersOPERATION Driving on Slippery SurfacesOPERATION Driving UphillDriving Downhill OPERATIONDriving on a Sidehill Sidehilling OPERATION Driving Through WaterOPERATION Driving Over Obstacles3.Back slowly OPERATIONDriving in Reverse 4.Apply the brakes lightly for stopping1.Place the transmission in PARK OPERATIONParking on an Incline 2.Turn the engine offOPERATION Hauling CargoOPERATION Belt LifeOperation on Public Lands in the U.S.A EMISSION CONTROL SYSTEMSNoise Emission Control System Crankcase Emission Control SystemSevere Use Definition MAINTENANCEPeriodic Maintenance Chart MAINTENANCE Maintenance Chart KeyItem MAINTENANCEMaintenance Interval RemarksItem MAINTENANCEMaintenance Interval RemarksItem MAINTENANCEMaintenance Interval RemarksMiddle Prop Shaft Grease Fitting MAINTENANCEFitting Access as viewed from top with center floor panel removedFront Control Arm Pivot Bushings 3 per side MAINTENANCEView of Driver’s Side From Bottom of Vehicle Engine Oil MAINTENANCEAmbient Temperature Range Oil RecommendationsMAINTENANCE Oil CheckMAINTENANCE Oil and Filter ChangeOil and Filter Change MAINTENANCE15.Reinstall the dipstick Fluid Check MAINTENANCETransmission Main Gearcase MAINTENANCE Fluid ChangeFluid Check MAINTENANCEDemand Drive Unit Front Gearcase 1.Remove the fill plug MAINTENANCEFluid Change Gearcases MAINTENANCEGearcase Specification Chart Spark PlugsSpark Plug Condition MAINTENANCESpark Plug Removal and Replacement Normal PlugFeature Supported MAINTENANCEFeature Supported FusesMAINTENANCE Main Fuse BoxAdding or Changing Coolant MAINTENANCECooling System Radiator and Cooling FanMAINTENANCE Radiator Coolant Level/Changing CoolantMAINTENANCE Overflow Bottle Coolant LevelMAINTENANCE POLARIS Variable Transmission PVT SystemContinued on next page MAINTENANCEBelt Replacement/Debris Removal PVT Drying MAINTENANCEBelt Replacement/Debris Removal Fuel Tank Vent Filter MAINTENANCEFilter Systems Intake Pre-FiltersMAINTENANCE Air FilterMAINTENANCE Spark ArresterMAINTENANCE 1.Remove the arrester retaining bolt and nutThrottle Freeplay MAINTENANCEThrottle System Throttle Body/Idle RPMBrake Inspection MAINTENANCEBrakes MAINTENANCE Brake FluidFront/Rear Spring Preload MAINTENANCEFactory Preload Settings Fox Shock PreloadAdjusting Ring MAINTENANCEFox Shock Preload Adjustment Front/Rear Spring PreloadAdjusting Ring 1 MAINTENANCEWalker Evans Shock Preload Adjustment Front/Rear Spring PreloadRear MAINTENANCEFront/Rear Shock Compression FrontTires MAINTENANCEAxle and Wheel Nut Torque Specifications Tire Tread DepthWheel Removal MAINTENANCEWheel Installation 1. Place the transmissionLights MAINTENANCEHeadlight Replacement Brake LightsMAINTENANCE Headlight Beam AdjustmentMAINTENANCE Vehicle ImmersionMAINTENANCE Steering Wheel InspectionBattery Removal MAINTENANCEBattery Battery Storage MAINTENANCEBattery Installation MAINTENANCE Battery ChargingState of MAINTENANCEBattery Charging VoltageWashing the Vehicle MAINTENANCECleaning and Storage Washing TipsPolishing the Vehicle MAINTENANCEWashing the Vehicle Polishing TipsStorage Tips MAINTENANCEClean the Exterior Stabilize the FuelStorage Tips MAINTENANCEBattery Maintenance Inspect and LubricateTransporting the Vehicle MAINTENANCECleaning and Storage Removal from StorageSPECIFICATIONS RANGER RZR XPClutching SPECIFICATIONSRANGER RZR XP SPECIFICATIONS RANGER RZR XP 4Clutching SPECIFICATIONSRANGER RZR XP 4 Lubrication SystemDescription POLARIS PRODUCTSPart Number Engine LubricantDrive Belt Wear/Burn TROUBLESHOOTINGSolution Possible CauseSolution TROUBLESHOOTINGSolution SolutionSolution TROUBLESHOOTINGSolution SolutionSolution TROUBLESHOOTINGEngine Stops or Loses Power Possible CauseREGISTRATION WARRANTYLIMITED WARRANTY WARRANTY Wheels and tiresWARRANTY LIMITATIONS OF WARRANTIES AND REMEDIESSPARK ARRESTER WARRANTYHOW TO OBTAIN WARRANTY SERVICE LubricantsIn the Country where your vehicle was purchased WARRANTYHow to Get Service Exported VehiclesNotice WARRANTYHow to Get Service If Purchased From A Private PartyWARRANTY U.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR- RANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI- DENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR- RANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PUR- POSE WARRANTYU.S.A. EPA Emissions Limited Warranty DATE MAINTENANCE LOGSERVICE PERFORMED / COMMENTS MILES KMDATE MAINTENANCE LOGSERVICE PERFORMED / COMMENTS MILES KMDATE MAINTENANCE LOGSERVICE PERFORMED / COMMENTS MILES KMBattery INDEXAdjustments CoolantFluid INDEXFilter Fluid ChangeOil Change INDEXLights Oil CheckSpark Plugs . . . . . . . . . . . . . . . . SwitchesINDEX Storage . . . . . . . . . . . . . . . . . .