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Polaris RZR XP 900, RZR XP 4 900 owner manual Item, Maintenance Interval, Remarks, Miles

Models: RZR XP 900 RZR XP 4 900

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MAINTENANCE

Periodic Maintenance Chart

Perform all services at whichever maintenance interval is reached first.

	Item	Maintenance Interval			Remarks
		(whichever comes first)

		Hours	Calendar	Miles
				(Km)
	Steering	-	Pre-Ride	-	Make adjustments as need
					ed. See Pre-Ride Checklist
	Front suspension	-	Pre-Ride	-	ed. See Pre-Ride Checklist
	Front suspension	-	Pre-Ride	-	on page 52.
	Rear suspension	-	Pre-Ride	-
	Tires	-	Pre-Ride	-
	Brake fluid level	-	Pre-Ride	-
	Brake pedal travel
	Brake system	-	Pre-Ride	-
	Wheels/fasteners	-	Pre-Ride	-
	Frame fasteners	-	Pre-Ride	-
	Engine oil level	-	Pre-Ride	-
E	Engine intake pre-filter	-	Daily	-	Inspect; clean often
	PVT intake pre-filter	-	Daily	-	Inspect; clean often
	Coolant	-	Daily	-	Check coolant level
	Headlight/taillight	-	Daily	-	Check operation; apply
					dielectric grease if
					replacing
	Engine oil change	25 H	1 M	-	Perform a break-in oil and
	(break-in)				filter change at one month
	Front gearcase	25 H	1 M	-	Perform a break-in oil level
	(demand drive) fluid				check
	Transmission (main	25 H	1 M	-	Perform a break-in oil level
	gearcase) oil				check
E	Air filter	25 H	Monthly	-	Inspect; replace as needed
E

D	Brake pad wear	10 H	Monthly	100 (160)	Inspect periodically
D

	Battery	25 H	Monthly	250 (400)	Check terminals; clean;
					test
E	Engine breather filter	25 H	Monthly	150 (250)	Inspect; replace if
E	(if equipped)				necessary

Perform these procedures more often for vehicles subjected to severe use.

EEmission-Related Service

DHave an authorized POLARIS dealer perform these services.

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Polaris RZR XP 900, RZR XP 4 900 owner manual Item, Maintenance Interval, Remarks, Miles

Contents

for Maintenance and Safety RANGER RZR XP RANGER RZR XP 4Owners Manual Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels Page NEVER Operate WELCOME Printed in U.S.A TABLE OF CONTENTS INTRODUCTION DANGERNOTICE European Vibration and Noise INTRODUCTIONNumber INTRODUCTIONVehicle Identification Numbers Vehicle IdentificationEquipment Modifications SAFETYSAFETY Safe Riding GearHelmet Gloves SAFETYBoots Eye ProtectionOperating Without Instruction SAFETYAccessories Using Alcohol or DrugsSeat Belts SAFETYFailure to Inspect Before Operating Protective ApparelAlways follow these guidelines SAFETYCarrying Multiple Passengers RZR XP Operating With a Load on the VehicleOperating on Public Roads SAFETYPassengers in the Cargo Box Operating on PavementJumps and Stunts SAFETYTurning Improperly Physical Control of the VehicleStalling While Climbing a Hill SAFETYImproper Hill Climbing Crossing HillsidesOperating on Slippery Terrain SAFETYImproper Tire Maintenance Operating Improperly in ReverseOperating Through Water SAFETYOperating Over Obstacles Skidding or SlidingOperating a Damaged Vehicle SAFETYImproper Cargo Loading Operating on Frozen Bodies of WaterRefueling SAFETYFOR MORE INFORMATION ABOUT SAFETY call POLARIS at Handling GasolineSAFETY Safety Labels and LocationsLoad/Passenger/Tire Pressure Warning SAFETY Passenger Safety Warning RZR XPPassenger Safety SAFETY Passenger Safety Warning RZR XPTHE PASSENGERS MUST ALWAYS •wear seat belts Rear Passenger Grab Bar Warning RZR XP SAFETYSafety Labels and Locations Rear Passenger Cab Frame Warning RZR XPAge Overturn Warning Warning SAFETYCab Frame/Seat Belt Warning Shift CautionBelt Debris Warning SAFETYAge Warning Overturn WarningNEVER operate SAFETYDiscretionary Warning RZR XP Discretionary•with more than three passengers SAFETYDiscretionary Warning RZR XP NEVER operateNets FEATURES AND CONTROLSROPS Frame CargoFEATURES AND CONTROLS Rear Passenger Grab Bar Shifter Fuel Tank CapCargo Box Tie-Down Points Auxiliary Outlets FEATURES AND CONTROLSSwitches Ignition SwitchFEATURES AND CONTROLS Headlight SwitchAll Wheel Drive AWD Switch Steering Wheel FEATURES AND CONTROLSSeat Adjustments SeatsPassenger Hand Hold FEATURES AND CONTROLSHood FEATURES AND CONTROLSCargo Box Access Panel FEATURES AND CONTROLSService Access Panels Engine Access PanelFEATURES AND CONTROLS Fuel CapCab Nets FEATURES AND CONTROLS Seat BeltsSeat Belt Inspection FEATURES AND CONTROLS Using Low RangeGear Selector Rollover Protective Structure ROPS FEATURES AND CONTROLSBrake Pedal Throttle PedalFEATURES AND CONTROLS All Wheel Drive AWD SystemEngaging AWD Speedometer FEATURES AND CONTROLSMode Button Instrument ClusterIndicates FEATURES AND CONTROLSIndicator Lamps LampRider Information Center FEATURES AND CONTROLSFEATURES AND CONTROLS 2.Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediatelyRider Information Center FEATURES AND CONTROLS Rider Information CenterDisplay Units Standard/Metric FEATURES AND CONTROLS Clock ModeRider Information Center Hour Meter Mode FEATURES AND CONTROLSOdometer Mode Trip Meter ModeRider Information Center FEATURES AND CONTROLSProgrammable Service Interval Diagnostic Display ModeFEATURES AND CONTROLS Engine Error CodesRider Information Center Vehicle Break-inPeriod OPERATIONPVT Break-inClutches/Belt OPERATIONEngine and Drivetrain Break-in Brake System Break-inRemarks OPERATIONPre-RideInspection ItemSafe Operation Practices OPERATIONBraking OPERATIONStarting the Engine Stopping the EngineTrail Etiquette OPERATIONParking the Vehicle Know Your Riding Area/Tread LightlyOPERATION New Operator Driving Procedures12.Apply the brakes and shift into low gear OPERATIONDriving with Passengers OPERATIONDriving on Slippery Surfaces OPERATIONDriving Uphill OPERATIONOPERATION Driving on a Sidehill SidehillingDriving Downhill Driving Through Water OPERATIONDriving Over Obstacles OPERATION4.Apply the brakes lightly for stopping OPERATIONDriving in Reverse 3.Back slowly2.Turn the engine off OPERATIONParking on an Incline 1.Place the transmission in PARKHauling Cargo OPERATIONBelt Life OPERATIONCrankcase Emission Control System EMISSION CONTROL SYSTEMSNoise Emission Control System Operation on Public Lands in the U.S.AMAINTENANCE Periodic Maintenance ChartSevere Use Definition Maintenance Chart Key MAINTENANCERemarks MAINTENANCEMaintenance Interval ItemRemarks MAINTENANCEMaintenance Interval ItemRemarks MAINTENANCEMaintenance Interval Itemcenter floor panel removed MAINTENANCEFitting Access as viewed from top with Middle Prop Shaft Grease FittingMAINTENANCE View of Driver’s Side From Bottom of VehicleFront Control Arm Pivot Bushings 3 per side Oil Recommendations MAINTENANCEAmbient Temperature Range Engine OilOil Check MAINTENANCEOil and Filter Change MAINTENANCEMAINTENANCE 15.Reinstall the dipstickOil and Filter Change MAINTENANCE Transmission Main GearcaseFluid Check Fluid Change MAINTENANCEMAINTENANCE Demand Drive Unit Front GearcaseFluid Check MAINTENANCE Fluid Change1.Remove the fill plug Spark Plugs MAINTENANCEGearcase Specification Chart GearcasesNormal Plug MAINTENANCESpark Plug Removal and Replacement Spark Plug ConditionFuses MAINTENANCEFeature Supported Feature SupportedMain Fuse Box MAINTENANCERadiator and Cooling Fan MAINTENANCECooling System Adding or Changing CoolantRadiator Coolant Level/Changing Coolant MAINTENANCEOverflow Bottle Coolant Level MAINTENANCEPOLARIS Variable Transmission PVT System MAINTENANCEMAINTENANCE Belt Replacement/Debris RemovalContinued on next page MAINTENANCE Belt Replacement/Debris RemovalPVT Drying Intake Pre-Filters MAINTENANCEFilter Systems Fuel Tank Vent FilterAir Filter MAINTENANCESpark Arrester MAINTENANCE1.Remove the arrester retaining bolt and nut MAINTENANCEThrottle Body/Idle RPM MAINTENANCEThrottle System Throttle FreeplayMAINTENANCE BrakesBrake Inspection Brake Fluid MAINTENANCEFox Shock Preload MAINTENANCEFactory Preload Settings Front/Rear Spring PreloadFront/Rear Spring Preload MAINTENANCEFox Shock Preload Adjustment Adjusting RingFront/Rear Spring Preload MAINTENANCEWalker Evans Shock Preload Adjustment Adjusting Ring 1Front MAINTENANCEFront/Rear Shock Compression RearTire Tread Depth MAINTENANCEAxle and Wheel Nut Torque Specifications Tires1. Place the transmission MAINTENANCEWheel Installation Wheel RemovalBrake Lights MAINTENANCEHeadlight Replacement LightsHeadlight Beam Adjustment MAINTENANCEVehicle Immersion MAINTENANCESteering Wheel Inspection MAINTENANCEMAINTENANCE BatteryBattery Removal MAINTENANCE Battery InstallationBattery Storage Battery Charging MAINTENANCEVoltage MAINTENANCEBattery Charging State ofWashing Tips MAINTENANCECleaning and Storage Washing the VehiclePolishing Tips MAINTENANCEWashing the Vehicle Polishing the VehicleStabilize the Fuel MAINTENANCEClean the Exterior Storage TipsInspect and Lubricate MAINTENANCEBattery Maintenance Storage TipsRemoval from Storage MAINTENANCECleaning and Storage Transporting the VehicleRANGER RZR XP SPECIFICATIONSSPECIFICATIONS RANGER RZR XPClutching RANGER RZR XP 4 SPECIFICATIONSLubrication System SPECIFICATIONSRANGER RZR XP 4 ClutchingEngine Lubricant POLARIS PRODUCTSPart Number DescriptionPossible Cause TROUBLESHOOTINGSolution Drive Belt Wear/BurnSolution TROUBLESHOOTINGSolution SolutionSolution TROUBLESHOOTINGSolution SolutionPossible Cause TROUBLESHOOTINGEngine Stops or Loses Power SolutionWARRANTY LIMITED WARRANTYREGISTRATION Wheels and tires WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIES WARRANTYLubricants WARRANTYHOW TO OBTAIN WARRANTY SERVICE SPARK ARRESTERExported Vehicles WARRANTYHow to Get Service In the Country where your vehicle was purchasedIf Purchased From A Private Party WARRANTYHow to Get Service NoticeU.S.A. EPA Emissions Limited Warranty WARRANTYWARRANTY U.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR- RANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI- DENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR- RANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PUR- POSE MILES KM MAINTENANCE LOGSERVICE PERFORMED / COMMENTS DATEMILES KM MAINTENANCE LOGSERVICE PERFORMED / COMMENTS DATEMILES KM MAINTENANCE LOGSERVICE PERFORMED / COMMENTS DATECoolant INDEXAdjustments BatteryFluid Change INDEXFilter FluidOil Check INDEXLights Oil ChangeStorage . . . . . . . . . . . . . . . . . . SwitchesINDEX Spark Plugs . . . . . . . . . . . . . . . .