Powermatic PM15 operating instructions Sharpening Knives

Models: PM15

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6. Tighten the gib set screws, beginning with the center one first. This will lessen the tendency of the knife to creep upward.

Sharpening Knives

Your Planer/Molder is a high precision machine, and the knives are an integral part of that precision. For the Planer-Molder to work most effectively, the knives must be ground on a machine that will produce a high quality professional edge.

Knives should be sharpened promptly when the

Figure 8

edge is lost rather than letting them get to the

 

chipping and tearing out stage. A regular

 

schedule of sharpening should be arranged.

 

Always sharpen knives at the recommended

 

levels and angles. Figure 8 shows the proper

 

bevel for the planer knives.

 

Proper grinding done at the right time will do

 

more than anything to prolong the life of knives.

 

More dulling occurs in the last 20% of the useful

 

life of the knife than in the other 80% of use. If

 

the knives are sharpened on schedule and

 

before the last 20% of possible use they can be

 

resharpened with .002” to .005” of material

 

being removed. If, however, they are sharpened

 

during the last 20% of the useful life, it will be

 

necessary to take off .006” to .010” of material.

 

TIP: An occasional use of a hand held hone will

 

extend the sharpening life of the knife.

 

If your planer knives have struck bits of dirt,

 

gravel, or other foreign objects, etc., they will

 

leave behind nicks and burrs on the cutting

 

edge of the planer knives. If the nicks are heavy

 

enough to the degree where the nick shows up

 

in the same spot on all three knives, this will

 

affect the appearance of the finished surface on

 

your stock.

 

Occasionally you can hone some of the nicks

 

out with a knife hone immediately after the nicks

 

occur. These nicks must eventually be ground

 

out in the sharpening process if your planer

 

knives are to do an effective job of planing.

 

This type of knife damage usually nicks the

 

knives in the same cutting circle. A simple way

 

to remedy this is to stagger the knives on the

 

cutterhead: move one knife 3/32” to the left, the

 

next knife 3/32” to the right, leaving the third

 

knife in its original position.

 

If only one knife is nicked, the other knives will

 

clean up the rough edge left by the nick, and no

 

adjustments may be necessary.

 

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Powermatic PM15 operating instructions Sharpening Knives