Manuals / Quantum / Household Appliance / Boiler

Quantum GAS-FIRED BOILERS installation instructions

Models: GAS-FIRED BOILERS

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A. VERIFY PROPER SEQUENCE OF OPERATION

The sequence can be followed via the diagnostic indicator lamps on the Honeywell S9301A$l integrated boiler control in Fig. 16. This is the normal sequence of operation. A more detailed sequence of operation containing potential faults can be found in the service hints section.

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CHECK OUT PROCEDURE AND ADJUSTMENT

FIGURE 16 INDICATOR LAMPS

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Quantum GAS-FIRED BOILERS installation instructions

Contents

DUNKIRK BOILERS INSTALLATION INSTRUCTIONSBOILERS Page ELECTRICAL WIRING TABLE OF CONTENTS INTRODUCTIONRULES FOR SAFE INSTALLATION AND OPERATION BEFORE INSTALLING THE BOILERREPAIR PARTS CHECK-OUTPROCEDURES AND ADJUSTMENTSMAINTENANCE AND CLEANING SERVICE HINTSINTRODUCTION BOILER RATINGS AND CAPACITIES 7$%/6$/9/5$7,1*61$785$/$13523$1*$66BOILERS FOR USE AT HIGH ALTITUDE 7$%/%02/3523$1*$6+,*+$/7,785$7,1*6 7$%/$02/1$785$/*$6+,*+$/7,785$7,1*67$%/02/3523$1*$6+,*+$/7,785$7,1*6 7$%/&02/1$785$/*$6+,*+$/7,785$7,1*67$%/02/3523$1*$6+,*+$/7,785$7,1*6 7$%/02/1$785$/*$6+,*+$/7,785$7,1*6RULES FOR SAFE INSTALLATION AND OPERATION BEFORE INSTALLING THE BOILERA. CODES C. CONSIDERATIONS FOR BOILER LOCATION B. BOILER SIZING81,7 D. LOCATING THE BOILERE.COMBUSTION AIR AND VENT PIPE REQUIREMENTS 2,/5&/$5$1&6G.FOUNDATION REQUIREMENTS F. CONDENSATE DRAIN REQUIREMENTSPLACING THE BOILER A. SUPPLY AND RETURN LINES NEAR BOILER PIPINGFIGURE 2 SINGLE ZONE BOILER PIPING Page Page FIGURE 5 SINGLE ZONE BOILER PIPING B.PRESSURE RELIEF VALVEC.EXPANSION TANK AND MAKE-UPWATER FIGURE 6 DIAPHRAGM TYPE EXPANSION TANK PIPING Page D. CONDENSATE DRAIN PIPING FIGURE 8 CONDENSATE - DRAIN PIPINGCOMBUSTION AIR AND VENT PIPE F. CHILLED WATER PIPINGA. CONNECTIONS AND TERMINATION 917,1 4.Combustion air and vent piping lengths0,1,080 0$ ,080FIGURE 9 ROOF VENT/INTAKE TERMINATIONS FIGURE 10 SIDEWALL VENT/INTAKE TERMINATIONS FIGURE 11 COMBUSTION AIR AND VENT PIPING B.INSTALLATION GAS SUPPLY PIPINGA. CHECK GAS SUPPLY TABLE 3 GAS PIPE SIZES B. CONNECTING THE GAS PIPINGC. CHECKING THE GAS PIPING NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKSELECTRICAL WIRING A. ELECTRIC POWER SUPPLYFIGURE 12 GAS PIPING C. Connect Circulator Pump Wiring B. INSTALL YOUR THERMOSTATFIGURE 13 FIELD WIRING CONNECTIONS D.FIGURE 14 SCHEMATIC WIRING DIAGRAM FIGURE 15 LADDER WIRING DIAGRAM B. GAS CONTROL VALVE CONTROLS AND ACCESSORIESE. DRAFT INDUCER TEMPERATURE SAFETY SWITCH A. INTEGRATED BOILER CONTROL IBCI. CIRCULATOR PUMP F. CASTING TEMPERATURE SAFETY SWITCHG. DIFFERENTIAL PRESSURE AIR PROVING SWITCH H.DRAFT INDUCERM. OPTIONAL EXTERNAL CONDENSATE PUMP L. FLAME ROLLOUT SAFETY SHUTOFFSTART - UP K. A.S.M.E. RATED PRESSURE RELIEF VALVE3.Repeat step 2 for all remaining zones TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATINGD. PLACING BOILER IN OPERATION OPERATING INSTRUCTIONSPage D. INSPECT SYSTEM PIPING E. TEST IGNITION SYSTEM SAFETY SHUTOFF DEVICEB. INSPECT VENTING AND AIR INTAKE SYSTEM C. INSPECT CONDENSATE DRAIN3600xheating value from step F. TEST HIGH LIMIT CONTROL AND ADJUSTG. TEST OTHER SAFETY CONTROLS I. MEASURE THE NATURAL GAS INPUT RATEFIGURE 17 MANIFOLD PRESSURE MEASUREMENT DETAIL FIGURE 18 GAS VALVETop view of gas control K REVIEW ALL INSTRUCTIONS J. SET THERMOSTAT TO DESIRED ROOM TEMPERATUREϒCheckout procedure and adjustments performed INSTALLATION AND CHECK-OUTCERTIFICATEDate Installed ϒInstallation instructions have been followedMAINTENANCE AND CLEANING A. BEGINNING OF EACH HEATING SEASONB.DAILY DURING HEATING SEASON 2.Cleaning Flue passages between boiler sections C. MONTHLY DURING HEATING SEASOND.PERIODICALLY DURING HEATING SEASON l.Connect gas line to gas valve d.Reinstall and connect the condensate trap, using the hose clamps to secure the various condensate lines to their fittings SERVICE HINTS DETAILED SEQUENCE OF OPERATION DETAILED SEQUENCE OF OPERATION DETAILED SEQUENCE OF OPERATION END OF NORMAL SEQUENCE OF OPERATIONINITIAL SERVICE CHECKS TROUBLE SHOOTINGTROUBLE SHOOTING 6 67067$78667$786 1,&$76SERIOUS INJURY OR DEATH TROUBLESHOOTING CHARTTROUBLE SHOOTING ELECTRICAL SHOCK HAZARD MAY CAUSETROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGDIFFERENTIAL AIR PRESSURE SWITCH CHECK JACKET AND BASE ASSEMBLY REPAIR PARTS6&5,37,21 REPAIR PARTS$&.7$1%$6$660% 70180%56&5,37,21 CONDENSATE DRAIN TRAP ASSEMBLY2116$75$,175$3$660% 70180%5BOILER BLOCK AND PIPING ASSEMBLY REPAIR PARTS6&5,37,21 REPAIR PARTS2,/5%/2&.$13,3,1*$660% 70180%5REPAIR PARTS D.MIXER AND AIR PRESSURE SWITCH ASSEMBLY6&5,37,21 REPAIR PARTS0, 5$1$,53566856 ,7&+$660% 70180%570180%5 REPAIR PARTSFLUE ADAPTER AND EXHAUST ASSEMBLY 8$$375$1 +$8675$660%