Manuals / Quantum / Household Appliance / Boiler

Quantum GAS-FIRED BOILERS 7$%/$02/1$785$/$6+,+$/7,785$7,16, 7$%/%02/3523$1$6+,+$/7,785$7,16

Models: GAS-FIRED BOILERS

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U.S.A. ONLY: For altitudes above 2,000 feet above sea level, input ratings should be reduced as shown in tables IA, C, & E for natural gas boilers or in tables 1B, D & F for propane fired boilers. Reduced input ratings are achieved by the natural deration of the gas at higher elevations and fine tuned by adjusting the manifold pressure.

CANADA ONLY: For altitudes in the range of 2,000-4,500 feet above sea level, boilers may be field equipped for use at high altitude by using a certified high altitude conversion kit. The change in main burner orifice size results in a 10% reduction of the boiler gas input rating (MBH).

The conversion shall be carried out by a manufacturer’s authorized representative, in accordance with the requirements of the manufacturer, provincial or territorial authorities having jurisdiction, and in accordance with the requirements of the CSA-B 149.1 and CSA-B 149.2 Installation Codes. The certified field conversion kit includes a conversion data plate, indicating that the boiler has been converted for high altitude use. The correct conversion information must be entered on the conversion data plate.

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Quantum GAS-FIRED BOILERS installation instructions 7$%/$02/1$785$/*$6+,*+$/7,785$7,1*6, 7$%/%02/3523$1*$6+,*+$/7,785$7,1*6

Contents

INSTALLATION INSTRUCTIONS DUNKIRK BOILERSBOILERS Page ELECTRICAL WIRING TABLE OF CONTENTS INTRODUCTIONRULES FOR SAFE INSTALLATION AND OPERATION BEFORE INSTALLING THE BOILERREPAIR PARTS CHECK-OUTPROCEDURES AND ADJUSTMENTSMAINTENANCE AND CLEANING SERVICE HINTSINTRODUCTION 7$%/6$/9/5$7,1*61$785$/$13523$1*$66 BOILER RATINGS AND CAPACITIESBOILERS FOR USE AT HIGH ALTITUDE 7$%/%02/3523$1*$6+,*+$/7,785$7,1*6 7$%/$02/1$785$/*$6+,*+$/7,785$7,1*67$%/02/3523$1*$6+,*+$/7,785$7,1*6 7$%/&02/1$785$/*$6+,*+$/7,785$7,1*67$%/02/3523$1*$6+,*+$/7,785$7,1*6 7$%/02/1$785$/*$6+,*+$/7,785$7,1*6BEFORE INSTALLING THE BOILER RULES FOR SAFE INSTALLATION AND OPERATIONA. CODES C. CONSIDERATIONS FOR BOILER LOCATION B. BOILER SIZING81,7 D. LOCATING THE BOILERE.COMBUSTION AIR AND VENT PIPE REQUIREMENTS 2,/5&/$5$1&6G.FOUNDATION REQUIREMENTS F. CONDENSATE DRAIN REQUIREMENTSPLACING THE BOILER A. SUPPLY AND RETURN LINES NEAR BOILER PIPINGFIGURE 2 SINGLE ZONE BOILER PIPING Page Page B.PRESSURE RELIEF VALVE FIGURE 5 SINGLE ZONE BOILER PIPINGC.EXPANSION TANK AND MAKE-UPWATER FIGURE 6 DIAPHRAGM TYPE EXPANSION TANK PIPING Page D. CONDENSATE DRAIN PIPING FIGURE 8 CONDENSATE - DRAIN PIPINGF. CHILLED WATER PIPING COMBUSTION AIR AND VENT PIPEA. CONNECTIONS AND TERMINATION 917,1 4.Combustion air and vent piping lengths0,1,080 0$ ,080FIGURE 9 ROOF VENT/INTAKE TERMINATIONS FIGURE 10 SIDEWALL VENT/INTAKE TERMINATIONS FIGURE 11 COMBUSTION AIR AND VENT PIPING GAS SUPPLY PIPING B.INSTALLATIONA. CHECK GAS SUPPLY TABLE 3 GAS PIPE SIZES B. CONNECTING THE GAS PIPINGC. CHECKING THE GAS PIPING NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKSA. ELECTRIC POWER SUPPLY ELECTRICAL WIRINGFIGURE 12 GAS PIPING C. Connect Circulator Pump Wiring B. INSTALL YOUR THERMOSTATFIGURE 13 FIELD WIRING CONNECTIONS D.FIGURE 14 SCHEMATIC WIRING DIAGRAM FIGURE 15 LADDER WIRING DIAGRAM B. GAS CONTROL VALVE CONTROLS AND ACCESSORIESE. DRAFT INDUCER TEMPERATURE SAFETY SWITCH A. INTEGRATED BOILER CONTROL IBCI. CIRCULATOR PUMP F. CASTING TEMPERATURE SAFETY SWITCHG. DIFFERENTIAL PRESSURE AIR PROVING SWITCH H.DRAFT INDUCERM. OPTIONAL EXTERNAL CONDENSATE PUMP L. FLAME ROLLOUT SAFETY SHUTOFFSTART - UP K. A.S.M.E. RATED PRESSURE RELIEF VALVE3.Repeat step 2 for all remaining zones TO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATINGD. PLACING BOILER IN OPERATION OPERATING INSTRUCTIONSPage D. INSPECT SYSTEM PIPING E. TEST IGNITION SYSTEM SAFETY SHUTOFF DEVICEB. INSPECT VENTING AND AIR INTAKE SYSTEM C. INSPECT CONDENSATE DRAIN3600xheating value from step F. TEST HIGH LIMIT CONTROL AND ADJUSTG. TEST OTHER SAFETY CONTROLS I. MEASURE THE NATURAL GAS INPUT RATEFIGURE 18 GAS VALVE FIGURE 17 MANIFOLD PRESSURE MEASUREMENT DETAILTop view of gas control K REVIEW ALL INSTRUCTIONS J. SET THERMOSTAT TO DESIRED ROOM TEMPERATUREϒCheckout procedure and adjustments performed INSTALLATION AND CHECK-OUTCERTIFICATEDate Installed ϒInstallation instructions have been followedA. BEGINNING OF EACH HEATING SEASON MAINTENANCE AND CLEANINGB.DAILY DURING HEATING SEASON C. MONTHLY DURING HEATING SEASON 2.Cleaning Flue passages between boiler sectionsD.PERIODICALLY DURING HEATING SEASON l.Connect gas line to gas valve d.Reinstall and connect the condensate trap, using the hose clamps to secure the various condensate lines to their fittings SERVICE HINTS DETAILED SEQUENCE OF OPERATION DETAILED SEQUENCE OF OPERATION DETAILED SEQUENCE OF OPERATION END OF NORMAL SEQUENCE OF OPERATIONINITIAL SERVICE CHECKS TROUBLE SHOOTINGTROUBLE SHOOTING 6 67067$78667$786 1,&$76SERIOUS INJURY OR DEATH TROUBLESHOOTING CHARTTROUBLE SHOOTING ELECTRICAL SHOCK HAZARD MAY CAUSETROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGTROUBLESHOOTING CHART TROUBLE SHOOTINGDIFFERENTIAL AIR PRESSURE SWITCH CHECK JACKET AND BASE ASSEMBLY REPAIR PARTS6&5,37,21 REPAIR PARTS$&.7$1%$6$660% 70180%56&5,37,21 CONDENSATE DRAIN TRAP ASSEMBLY2116$75$,175$3$660% 70180%5BOILER BLOCK AND PIPING ASSEMBLY REPAIR PARTS6&5,37,21 REPAIR PARTS2,/5%/2&.$13,3,1*$660% 70180%5REPAIR PARTS D.MIXER AND AIR PRESSURE SWITCH ASSEMBLY6&5,37,21 REPAIR PARTS0, 5$1$,53566856 ,7&+$660% 70180%570180%5 REPAIR PARTSFLUE ADAPTER AND EXHAUST ASSEMBLY 8$$375$1 +$8675$660%