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Raypak 0090B 0135B installation instructions

Models: 0090B 0135B

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Raypak, Inc., 31111 Agoura Road, Westlake Village, CA 91361-4699 (818) 889-1500 FAX (818) 889-4522 Raypak Canada LTD, 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Raypak Australia Pty. Ltd, 7 Geddes St., Mulgrave, Victoria, Australia 3170 (6139) 560 4944 FAX (6139) 560 4974 Litho in U.S.A.

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Raypak 0090B 0135B installation instructions

Contents

FOR YOUR SAFETY FOR YOUR SAFETYOPERATING AND INSTALLATION INSTRUCTIONS Models 0030B, 0042B, 0066B, 0090B 0135B, 0180B43. INSTALLATION PROCEDURES Contents32. GENERAL SPECIFICATIONS AND DIMENSIONS 31 5. TROUBLE SHOOTING GUIDESPECIFICATIONS AND DIMENSIONS 2. GENERAL SPECIFICATIONS1. RECEIVING EQUIPMENT MOUNTING BASE 3. INSTALLATION PROCEDURESCODE REQUIREMENTS CLEARANCE REQUIREMENTSVENTING CONNECTIONS COMMON VENTS VENT DAMPER INSTALLATION Hole in Vent Damper Blade Closed Position VENT DAMPER FLAIR DAMPERGAS SUPPLY CONNECTIONS GAS PRESSURE-SPECIFICATIONSWATER CONNECTIONS & SYSTEM PIPING TYPICAL PIPING SINGLE ZONE PIPINGPIPE PRESSURE RELIEF VALVE TO DRAIN COLD WATER ZONE VALVES HEATING UNITSAIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE INLET CIRCULATOR COLD WATER SUPPLYMULTIPLE ZONES WITH CIRCULATORS MULTIPLE ZONES WITH ZONE VALVESELECTRICAL WIRING MODELS WIRING DIAGRAM STANDING PILOT 24 V 2 STAGESee page 14 wiring diagram key information Fig. # 2223ePage MODELS WIRING DIAGRAM INTERMITTENT IGNITION DEVICE IIDSee page 14 wiring diagram key information Fig. #2358WIRING DIAGRAM Dual Zone Honeywell Valve WIRING DIAGRAM Single Zone Taco ValveWIRING DIAGRAM Dual Zone Taco Valve Fig. # 2228eTaco Zone Valve WIRING DIAGRAM: System with 3 Zone PumpsWIRING DIAGRAM Power Vent System w/ Zone Valve Honeywell Zone ValveFig. #2223.2e WIRING DIAGRAM Primary/Secondary Pumping SystemHoneywell Zone Valve Note Low water cut off LWCO and system switch supplied by others 4. SERVICING PROCEDURES GENERAL LOCATION OF CONTROLSSTART-UPPROCEDURES SECTION 1. Filling the System SECTION 2. Checking the CirculatorSECTION 3. Lighting the Boiler For Standing Pilot Models7. Move control lever clockwise HONEYWELL PILOTROBERTSHAW PILOT to SETTO TURN OFF GAS TO BOILER SYSTEM SHUT DOWN PROCEDURE5.For Honeywell Valve Turn gas control knob 3.For Honeywell ValveFOR AUTOMATIC IGNITION SYSTEMS FLAME FAILURE INSPECTION PROCEDURES BURNERSSAFE SHUTDOWN TESTS LIMIT ACTION MAIN BURNER AND ORIFICE REMOVAL RAYPAK TUBE CLEANING KITBURNER DRAWER REMOVAL REPAIR SECTIONCOMBUSTION CHAMBER REMOVAL HEAT EXCHANGER RE-ASSEMBLY3.Replace V baffles SOLUTIONS 5. TROUBLE SHOOTING GUIDEPROBLEMS IMPORTANT NOTICE10Defective ignition module or defective gas valve ADJUSTMENTS/REPLACEMENTS OF COMPONENTS DANGER - SHOCK HAZARDWestlake Village, CA 6. REPLACEMENT PARTS LISTRAYPAK, INC 31111 Agoura Road ROBERTSHAW STANDING PILOT HONEYWELL STANDING PILOTHONEYWELL IID 3-P 1-P 2-P 6-PPage MISCELLANEOUS