INSTALLATION AND OPERATING INSTRUCTIONS
FORYOURSAFETY
Models Type H, WH, & P
FORYOURSAFETY
TABLE OF CONTENTS PAGE NO
DANGER
SECTION A BEFORE INSTALLING THE BOILER
DANGER
PRODUCTRECEIPT
MODEL IDENTIFICATION
RATINGS AND CERTIFICATIONS
FRONT
BACK
LEFT-SIDE
HIGH DELTA COMPONENT LOCATION
General Information
INSTALLATIONCODES
SECTION B BOILER INSTALLATION
Typical Racked Installation
EQUIPMENT BASE
CLEARANCES
Boiler Size
OUTDOORINSTALLATIONS
OUTDOOR INSTALLATION MINIMUM CLEARANCES
Boiler Side
SECTION C COMBUSTION AND VENTILATION AIR
DIRECT VENT-INSTALLATON
COMBUSTION AND VENTILATION AIR Indoor Units
Page
TEMPERATURE & PRESSURE GAUGE
SECTION D: WATER PIPING - GENERAL
LOW TEMPERATURE SYSTEM
RELIEFVALVE PIPING
PRESSURE DROP IN FEET OF HEAD FEEDWATER REGULATOR
SECTION E HYDRONIC HEATING PIPING
PUMP SELECTION
PIPING - HEATING BOILERS
DUALBOILERPRIMARY/SECONDARYPIPING
Fig. #9223
Fig. #9232.2
SECTION F DOMESTIC HOT WATER PIPING
POTABLE WATER AND SPACE HEATINGAPPLICATION
SECTION G POOL HEATING
H BYPASS
SPAWATER CHEMISTRY
AUTOMATIC CHLORINATORS AND CHEMICALFEEDERS
WINTERIZINGYOUR HEATER
SINGLEPOOLHEATERAPPLICATION
GAS SUPPLY CONNECTION
SECTION H GAS SUPPLY CONNECTIONS
DANGER
GAS SUPPLY PRESSURE
GAS PRESSURE REGULATOR
FIGURE CHECK POWER SOURCE
SECTION I ELECTRICAL POWER CONNECTIONS
CHECK THE POWER SOURCE
FIELD-CONNECTEDCONTROLLERS
AT OTHER END ALTERNATE POWER IN LOCATIONS
FIELD WIRING CONNECTION
MAIN POWER AND PUMP POWER IN ALTERNATE LOCATION
MAKING THE ELECTRICAL CONNECTIONS
BREAK THE WIRE NUTAT THE
ELECTRICAL CONNECTIONS - DOMESTIC HOT WATER
BREAK THE WIRE NUTAT THE
DANGER
SECTION J VENTING CONNECTIONS
GENERAL
Definition ofAppliance Categories
TABLE J-1
Support of Vent Stack
Vent Terminal Location
General
Venting Installation Tips
VENTING CONFIGURATIONS
COMBUSTION AIR FILTER BOILER UNIT
NATURAL DRAFT VERTICALVENT
10 OR LESS VENT CAP 2 MIN 2 MIN VENT PIPE
Fig. #9228
Natural Draft Vertical Vent Termination
Common venting systems may be too large when an existing unit is removed. At the time of removal of an existing appliance, the following steps must be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation
SECTION J-2
Horizontal Thru-WallVenting Category
HORIZONTALTHRU-WALLVENTINGCATEGORY III TABLE
HI DELTA SLEEVE FLUE CONVERSION
Horizontal Thru-wallDirect Vent Termination
Horizontal Thru-wallVenting
SECTION J-3
DIRECT VENT
Category
Horizontal Thru-wallDirect Vent Termination
DIRECT VENT
SECTION J-4
Vertical Venting Category
VENT
Vertical Direct Vent System Installation
Vertical Direct Vent Termination
NOTICE NOTICE
Outdoor Installation
SECTION J-5
HIDELTAOUTDOORVENTKITANDINSTRUCTIONS
HI DELTA OUTDOOR VENT INSTRUCTIONS
Heater as shipped Fig. Fig. Fig
Fig. Fig. Fig. Finished assembly
HI DELTA OUTDOOR VENT INSTRUCTIONS CONTINUED
MODEL
HI DELTA FILTER BOX KIT
THISKITINCLUDES
PARTNUMBER
HI DELTA FILTER BOX INSTRUCTIONS CONTINUED
Filter
TABLE L-1LED INDICATORS
SECTION K CONTROLS
Boiler Sequence of Operations
HI-DELTAModel
The black hot wire leads you directly to the Main Power Switch. This switch is located at the bottom right-frontcorner of the control compartment. When the main power switch is placed in the “ON” position, both the 120 v and 24 v terminal blocks on the Main Circuit Board will be powered and the power light will turn on. When the Auto On- Off switch is turned ON, the following 24 v safety components are immediately energized Low Water Cut-off,Blocked Vent Switch, Manual Reset Limit Control, Low Gas Pressure Switch optional and the High Gas Pressure Switch optional. At this point if all the preceding safety switches are closed, then Relay K 1 n.c. will be energized and the safety light will turn off. The boiler is now ready for a call for heat
HI-DELTAModel
HI-DELTAModel902
FLOW SWITCH
HIGH LIMIT MANUAL RESET
MANUALRESETHIGHLIMIT
FLOWSWITCH
LOW WATER CUT OFF OPTIONAL
HIGH AND LOW GAS PRESSURE SWITCHES
GAS PRESSURE SWITCH
LOW WATER CUTOFF
WIRE DIAGRAM MODEL
Reference Drawing Number M152462-Rev.M H4/W1
WIRE DIAGRAM MODEL
Reference Drawing Number M152470-Rev.J H3/W3
WIRE DIAGRAM MODEL
Reference Drawing Number M152464-RevR H3/HW3
WIRE DIAGRAM MODEL
Reference Drawing Number M152465 Rev-P H3/W3
SECTION L GENERAL SAFETY PRECAUTIONS
Feel water before bathing or showering
FILLING SYSTEM-HEATINGBOILERS
SECTION M PRE-START-UP
FOR YOUR SAFETY READ BEFORE LIGHTING
DOMESTIC HOTWATER BOILERS
2.0PREPARATION FOR START-UP
SECTION N HI-DELTAINITIAL START-UP
1.0TOOLS NEEDED
WARNING DO NOT TURN ON GAS AT THIS TIME
3.0START-UP
Your Hi-Deltais tuned in
LEAK TEST PROCEDURE DUAL-SEATGAS VALVES
PILOT TURN DOWN TEST FOR RAYPAK HI DELTA BOILERS
Page
SECTION O POST START-UPCHECK
SECTION P OPERATION
TOTURN OFFGASTOAPPLIANCE
Yearly Beginning of each heating season
SECTION Q MAINTENANCE
SUGGESTED MINIMUM MAINTENANCE SCHEDULE
Daily
Weekly
PREVENTIVE MAINTENANCE SCHEDULE
Daily
Monthly
APPENDIX A
INSIDECOMBUSTIONAIRCONTAMINATION
ADDITIONAL WARRANTY EXCLUSIONS
LIMITED PARTS WARRANTY COMMERCIAL BOILERS
HEATEXCHANGERWARRANTY
PARTS REPLACEMENT