Manuals
/
Raypak
/
Household Appliance
/
Boiler
Raypak
1000, 500, 750 installation instructions
Models:
1000
750
500
1
71
74
74
Download
74 pages
30.35 Kb
67
68
69
70
71
72
73
74
<
>
Install
Figure L-2 WIRING DIAGRAM
Maintenance
Figure L-1 CPW Board Pump Turn-offDelay
Main Burner Adjustment 1.Turn unit off
See Tables O-2and O-3 for Pressure Settings
Cleaning Boiler Heating Surfaces
Section M General Safety Precautions
Section I Electrical Power Connections
Freeze Protection Feature
Page 71
Image 71
71
Page 70
Page 72
Page 71
Image 71
Page 70
Page 72
Contents
ADVANCED DESIGN BOILER
OPERATING AND INSTALLATION INSTRUCTIONS
Models 500,750,1000
DANGER
TABLE OF CONTENTS PAGE NO
DANGER
SECTION A BEFORE INSTALLING THE BOILER
MODELIDENTIFICATION
ADVANCED DESIGN BOILER COMPONENT LOCATIONS
Figure A-1
SECTION B BOILER INSTALLATION
CLEARANCES
Page
SECTION C COMBUSTION AND VENTILATION AIR
Method 2 normally applied in cold climate regions
SECTION D WATER PIPING - GENERAL
SECTION E HYDRONIC HEATING PIPING
PRESSURE DROP IN FEET OF HEAD FEEDWATER REGULATOR
Figure E-3a DUAL-BOILERPRIMARY/SECONDARY PIPING
Figure E-2b
SINGLE BOILER - PRIMARY/SECONDARY PIPING WITH CHX
Figure E-4a
Figure E-3b
DUAL BOILER -PRIMARY/SECONDARYPIPING WITH CHX
SECTION F DOMESTIC HOT WATER PIPING
Figure F-1c
Figure F-1bb
SECTION G POOL HEATING
SPAWATER CHEMISTRY
Figure G-3a DOUBLE BOILER - POOL APPLICATION
DANGER
SECTION H GAS SUPPLY CONNECTIONS
See Tables O-2and O-3 for Pressure Settings
SECTION I ELECTRICAL POWER CONNECTIONS
MAKING THE ELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONS - DOMESTIC HOT WATER
GENERAL
SECTION J VENTING CONNECTIONS
Page
Support of Vent Stack
Venting Installation Tips Support piping
Figure J-1
•Natural Draft Vertical Vent Termination
Page
HORIZONTAL THRU-WALLVENTING WITHOUT ADD-ON
SECTION J-2
Heat Exchanger Category
Figure J-2
·65’ of straight flue pipe
Figure J-3
SECTION J-3
Horizontal Thru-WallDirect Venting/Combustion Air
Category
·45’ of straight flue pipe
Vertical Direct Venting/Combustion Air Category
SECTION J-4
Vertical Direct Venting System Installation
Contact Manufacturer for Details
Figure J-5 VERTICAL VENT CATEGORY IV WITH ADD-ON
CONDENSING HEAT EXCHANGER
Vertical Vent Category IV with Add-onCondensing Heat Exchanger Installation
CONDENSING HEAT EXCHANGER
SECTION J-6
Figure J-6
HORIZONTAL THRU-WALLVENTING WITH ADD-ON
Horizontal Thru-wallVenting System Category IV Installation
Contact Manufacturer for details
Figure J-7
HORIZONTAL THRU-WALLDIRECT VENTING WITH ADD-ON
CONDENSING HEAT EXCHANGER
Horizontal Thru-wallDirect Venting System With Add-onCondensing Heat Exchanger Category IV Installation
Contact manufacturer for details
Figure J-8 VERTICAL DIRECT VENTING WITH ADD-ON
SECONDARY CONDENSING HEAT EXCHANGER
Vertical Direct Venting System With Add-onCondensing Heat Exchanger Category IV Installation
NOTICE
SECTION K CONDENSATE DRAIN
SECTION L CONTROLS
Figure L-1 CPW Board Pump Turn-offDelay
Freeze Protection Feature
Figure L-2 WIRING DIAGRAM
IGNITION CONTROL MODULE
LOW WATER CUT OFF OPTIONAL
SECTION M GENERAL SAFETY PRECAUTIONS
SECTION N PRE-START-UP
COMPONENT AND PRESSURE TAP LOCATIONS
Blower T fitting detail Figure O-1
SECTION O ADB INITIAL START-UP
2.4 Check the Gas Supply Pressure, Location
3.3 Main Burner Adjustment 1.Turn unit off
Range
SECTION P POST START-UPCHECK
EMISSIONS GUIDELINES
SECTION Q OPERATION
SECTION R MAINTENANCE
CLEANING BOILER HEATING SURFACES
Refer to Figure S-1for the following steps
APPENDIX A
Page
Page
Page
Page
Page
START-UPSETTINGS
8/98 Litho in U. S. A