Raypak Hot Water Energy Management Control Installing The Control, What Comes With The Control

Models: Hot Water Energy Management Control

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WHAT COMES WITH THE CONTROL

WHAT COMES WITH THE CONTROL

Before arriving at the job site to begin the installation, it’s important to first inspect the system and determine what materials you will need. Some parts are included with the control while the oth- ers you will need to provide. Check the following list to verify that you received the following parts.

Included in the box

1

Control, 10.5” x 8” x 3.5”

4

Cable Ties,15”, black, -40ºF to 221ºF rated

1

Panel Cover, Metal, 4” x 7.5”

2

Knockout Connectors, 1/2” to romex

4

Mounting Screws, 3/4”

1

Warranty Card

2

Temperature Sensors, Copper housing,10 K

1

Manual

 

Ohm at 25°C

1

24v Grounded Transformer

 

 

 

 

 

 

Other parts you will need

 

 

Cable, twisted pair with shield, stranded, 18

Cable Ties

AWG. Belden type 8208 (braid shield) or 9552

 

 

(2 twisted pairs, foil shield)

Wire Nuts

Thermal Insulation Tape

Heat Conducting Paste

 

 

 

 

Section 2. INSTALLING THE CONTROL

The control should be mounted on a wall, preferably at eye level with AC power as close as pos- sible. Consider the length of cable required for routing along walls, along pipes, and for connect- ing the temperature sensors.

Notice on the bottom of the control that two of the five knockouts have been removed for rout- ing of cables. If you want to use one or more of the other knockouts, these should be removed before mounting the control onto the wall.

ATTACHING THE TEMPERATURE SENSORS

To get an accurate reading of the water temperatures, the sensors must be in good thermal con- tact with the pipe. Follow this procedure when connecting the temperature sensors.

Procedure for Connecting Temperature Sensors to Pipes:

1.Remove any existing insulation.

2.Clean the pipe surface using sandpaper.

3.Apply thermal conducting paste to the pipe surface.

4.Fasten the sensor tightly to the pipe using the black cable tie.

5.Attach 18 AWG shielded cable to the 6 in. leads using wire nuts or electrical tape.

6.Fasten the cable to the pipe using a second black cable tie.

7.Replace the existing insulation or wrap thermal insulation tape around the pipe.

Overlap each turn and DO NOT STRETCH the tape.

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Raypak Hot Water Energy Management Control manual Installing The Control, What Comes With The Control