Sears 831.159460 Frame Assembly, The Following Tools Not Included Are Required For Assembly

ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

•Assembly requires two people. Due to the size and weight of the SYSTEM 200, it should be assembled in the location were it will be used.

•Place all parts of the SYSTEM 200 in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.

•The assembly is divided into five stages: 1) frame assembly, 2) press and butterfly arm assembly,

3) cable and pulley assembly, 4) seat and back- rest assembly, and 5) VKR assembly. The hard- ware for each stage is packaged separately.

•Wait until you begin each assembly stage to open that parts bag.

•As you assemble the SYSTEM 200, be sure that all parts are oriented as shown in the drawings.

•For help identifying the small parts used in assembly, use the PART IDENTIFICATION CHART located at the center of this manual.

•Tighten all parts as you assemble them, unless instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:

•Two (2) adjustable wrenches

•One (1) standard screwdriver

•One (1) phillips screwdriver

•One (1) rubber mallet

•Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.

Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

FRAME ASSEMBLY

1.Before beginning assembly, be sure that you have read and understand the infor- mation in the box above.

Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14) up through the Stabilizer (5). Insert a 5/16” x 2 1/2” Carriage Bolt (1) up through the Stabilizer. Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Base (4).

Slide the indicated end of the Base (4) onto the 5/16” x 2 3/4” Carriage Bolts (14) in the Stabilizer (5). Slide the Rear Upright (56) onto the Carriage Bolts. The high side of the bracket on the Rear Upright must be on the side shown. Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt.

Do not tighten the Nylon Locknuts yet.

Slide the end of the Brace (88) with the round hole onto the 5/16” x 2 1/2” Carriage Bolt (1) in the Stabilizer (5). Hand tighten a 5/16” Nylon Locknut (3) onto the Carriage Bolt. Attach the end of the Brace with the slotted hole to the Rear Upright (56) with a 5/16” x 2 3/4” Bolt (11), a 5/16” Flat Washer (8), and a 5/16” Nylon Locknut (3). Do not tighten the Nylon Locknuts yet.

1

High Side

of Bracket

56

Slotted Hole

3 8

11	88
	3
	3

5 51

1

4

51 14

1

27

5