TABLE OF CONTENTS |
|
IMPORTANT SAFETY INSTRUCTIONS | |
TABLE OF CONTENTS | 7 |
SECTION 1 – |
|
FAMILIARIZATION | |
CONTROL IDENTIFICATION & SAFETY SIGNS | |
SECTION 2 - OPERATING INSTRUCTIONS | |
Controls – Function & Operation | |
Starting & Stopping Engine | 17 |
Starting & Stopping Machine Motion | 17 |
Parking Machine | 18 |
Using Differential Lock | 18 |
Driving the Machine | |
Carrying Loads | 19 |
Towing | |
Transporting Machine | 20 |
Water Crossing | 20 |
Operating POWERLINK™ Onboard Generator | |
SECTION 3 – MAINTENANCE | |
Introduction | 22 |
Service – After First 5 Hours | |
Change Engine Oil | 22 |
Engine Air Cleaner | |
Check Transmission Fluid | 23 |
Check Tire Pressure | 23 |
Lubrication – Axle Couplings and Steering King Pins | 23 |
Check Wheel Lug Nuts | 23 |
Check Brakes | 23 |
Check Interlocks | 24 |
Service – Every 25 Operating Hours | 24 |
Check Battery | 24 |
Check Drive Belt | 24 |
Engine Service | 24 |
Service – Every 50 Operating Hours | |
Check Wear Pads on Driven Clutch | 24 |
Check Drive Clutch | 25 |
Change Engine Oil | 25 |
Service – Every 100 Operating Hours | 25 |
Change Engine Oil Filter | 25 |
Service – Every 200 Operating Hours (or Yearly) | 25 |
Change Transmission Fluid | 25 |
Replace Fuel Filter | 25 |
Storage – Out of Season | 25 |
SECTION 4 – ADJUSTMENTS & REPAIRS | |
Drive Belt Replacement | 26 |
Service Brake & Park Brake Adjustment | |
Battery Removal | 27 |
Battery Installation | 28 |
Battery Charging | 28 |
Battery Storage | 28 |
Battery Testing | 28 |
Cargo Bed Latch Striker Adjustment | 28 |
Transmission Shift Rod Adjustment | 29 |
SECTION 5 – ELECTRICAL | |
Wiring Schematic | 30 |
Wire Harness Detail | 31 |
TROUBLESHOOTING | 32 |
MAINTENANCE SCHEDULE | 33 |
WARRANTY & PRODUCT REGISTRATION FORM |
7