TABLE OF CONTENTS

 

IMPORTANT SAFETY INSTRUCTIONS

2-6

TABLE OF CONTENTS

7

SECTION 1 –

 

FAMILIARIZATION

8-9

CONTROL IDENTIFICATION & SAFETY SIGNS

10-12

SECTION 2 - OPERATING INSTRUCTIONS

13-21

Pre-Start Check List

13-14

Controls – Function & Operation

14-16

Starting & Stopping Engine

17

Starting & Stopping Machine Motion

17

Parking Machine

18

Using Differential Lock

18

Driving the Machine

18-19

Carrying Loads

19

Towing

19-20

Transporting Machine

20

Water Crossing

20

Operating POWERLINK™ Onboard Generator

20-21

SECTION 3 – MAINTENANCE

22-25

Introduction

22

Service – After First 5 Hours

22-24

Change Engine Oil

22

Engine Air Cleaner

22-23

Check Transmission Fluid

23

Check Tire Pressure

23

Lubrication – Axle Couplings and Steering King Pins

23

Check Wheel Lug Nuts

23

Check Brakes

23

Check Interlocks

24

Service – Every 25 Operating Hours

24

Check Battery

24

Check Drive Belt

24

Engine Service

24

Service – Every 50 Operating Hours

24-25

Check Wear Pads on Driven Clutch

24

Check Drive Clutch

25

Change Engine Oil

25

Service – Every 100 Operating Hours

25

Change Engine Oil Filter

25

Service – Every 200 Operating Hours (or Yearly)

25

Change Transmission Fluid

25

Replace Fuel Filter

25

Storage – Out of Season

25

SECTION 4 – ADJUSTMENTS & REPAIRS

26-29

Drive Belt Replacement

26

Service Brake & Park Brake Adjustment

26-27

Battery Removal

27

Battery Installation

28

Battery Charging

28

Battery Storage

28

Battery Testing

28

Cargo Bed Latch Striker Adjustment

28

Transmission Shift Rod Adjustment

29

SECTION 5 – ELECTRICAL

30-31

Wiring Schematic

30

Wire Harness Detail

31

TROUBLESHOOTING

32

MAINTENANCE SCHEDULE

33

WARRANTY & PRODUCT REGISTRATION FORM

34-35

7

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Simplicity UVG1621BV, UVGT1621BV, UV1621BV important safety instructions Table of Contents